{"id":2708,"date":"2020-07-09T08:58:35","date_gmt":"2020-07-09T08:58:35","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2708"},"modified":"2020-10-14T08:10:48","modified_gmt":"2020-10-14T08:10:48","slug":"aluminum-ingot-quality","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/aluminum-ingot-quality\/","title":{"rendered":"Qualidade do lingote de alum\u00ednio"},"content":{"rendered":"

Se a estrutura e o princ\u00edpio de projeto do molde de fundi\u00e7\u00e3o sob press\u00e3o n\u00e3o forem adequados, isso n\u00e3o s\u00f3 causar\u00e1 dificuldades na fabrica\u00e7\u00e3o do molde, como tamb\u00e9m tornar\u00e1 dif\u00edcil garantir a qualidade do lingote de alum\u00ednio.<\/p>\n

A fundi\u00e7\u00e3o de alum\u00ednio utiliza o processo Hall-H\u00e9roult para extrair o alum\u00ednio met\u00e1lico de seu \u00f3xido, a alumina. Nesse m\u00e9todo, a alumina \u00e9 dissolvida em criolita em um caldeir\u00e3o a cerca de 1.000 \u00b0C. A mistura \u00e9 ent\u00e3o eletrolisada para depositar o alum\u00ednio l\u00edquido, mais pesado, no c\u00e1todo, no fundo do caldeir\u00e3o. O alum\u00ednio pode ent\u00e3o ser transferido para equipamentos de fundi\u00e7\u00e3o ou extrus\u00e3o para a conforma\u00e7\u00e3o final, ou pode ser fundido em lingotes para refundi\u00e7\u00e3o. Atualmente, a maioria utiliza o m\u00e9todo de fundi\u00e7\u00e3o sob press\u00e3o para produzir pe\u00e7as fundidas sob press\u00e3o. Esse m\u00e9todo n\u00e3o apenas produz pe\u00e7as de alta precis\u00e3o fundi\u00e7\u00e3o sob press\u00e3o<\/a> moldes, superf\u00edcies lisas dos moldes, boas propriedades mec\u00e2nicas, mas tamb\u00e9m alta efici\u00eancia de produ\u00e7\u00e3o. No entanto, essa excelente qualidade dos lingotes de alum\u00ednio depende principalmente do conceito de projeto estrutural das pe\u00e7as fundidas sob press\u00e3o.<\/p>\n

\"Qualidade<\/p>\n

Fatores que influenciam a qualidade dos lingotes de alum\u00ednio<\/h2>\n

1. O material utilizado na fundi\u00e7\u00e3o sob press\u00e3o de lingotes de alum\u00ednio \u00e9 limitado por certos fatores. Como os moldes de fundi\u00e7\u00e3o sob press\u00e3o est\u00e3o sujeitos a restri\u00e7\u00f5es de temperatura, o ponto de fus\u00e3o de alguns lingotes de alum\u00ednio \u00e9 muito alto, o que reduz a vida \u00fatil dos moldes de fundi\u00e7\u00e3o sob press\u00e3o dos acess\u00f3rios, o que acarreta um custo adicional significativo. At\u00e9 o momento, os lingotes de alum\u00ednio produzidos por meio de moldes de fundi\u00e7\u00e3o sob press\u00e3o incluem ligas de zinco, lingotes de alum\u00ednio, ligas de magn\u00e9sio, ligas de cobre e outros metais n\u00e3o ferrosos.<\/p>\n

2. Existem pequenos poros semicirculares na superf\u00edcie do molde de fundi\u00e7\u00e3o sob press\u00e3o. Como o g\u00e1s presente no orif\u00edcio se expande e se contrai em altas temperaturas, a superf\u00edcie da pe\u00e7a fundida sob press\u00e3o fica protuberante. Como resultado, a apar\u00eancia das pe\u00e7as processadas por fundi\u00e7\u00e3o sob press\u00e3o \u00e9 afetada, e a qualidade geral dessas pe\u00e7as \u00e9 reduzida. Portanto, as pe\u00e7as de fundi\u00e7\u00e3o sob press\u00e3o em geral n\u00e3o s\u00e3o submetidas a tratamento t\u00e9rmico nem soldadas, e n\u00e3o s\u00e3o adequadas para uso em ambientes de alta temperatura.<\/p>\n

3. A precis\u00e3o dimensional das pe\u00e7as fundidas sob press\u00e3o tamb\u00e9m \u00e9 limitada. O tamanho da matriz de fundi\u00e7\u00e3o sob press\u00e3o \u00e9 limitado pela for\u00e7a de fixa\u00e7\u00e3o da m\u00e1quina de fundi\u00e7\u00e3o sob press\u00e3o e pelo tamanho da matriz. Portanto, o processo de fundi\u00e7\u00e3o sob press\u00e3o n\u00e3o \u00e9 adequado para a produ\u00e7\u00e3o de pe\u00e7as fundidas em grande escala, mas apenas para a produ\u00e7\u00e3o de algumas pe\u00e7as fundidas em pequena escala. No entanto, para pe\u00e7as fundidas com superf\u00edcies c\u00f4ncavas mais complexas, \u00e9 mais dif\u00edcil fabricar moldes de fundi\u00e7\u00e3o sob press\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"

If the structure and design principle of the die-casting mold are not good, it will not only bring difficulties to the die-casting mold manufacturing, but…<\/p>","protected":false},"author":1,"featured_media":5558,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[813,812],"class_list":["post-2708","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-die-casting","tag-influencing-factors-of-aluminum-ingot-quality"],"yoast_head":"\nAluminum Ingot Quality Influencing Factors | Die Casting<\/title>\n<meta name=\"description\" content=\"If the structure and design principle of the die-casting mold are not good, it will affect the die casting and aluminum ingot quality.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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