{"id":2997,"date":"2020-07-23T10:00:23","date_gmt":"2020-07-23T10:00:23","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2997"},"modified":"2020-10-19T03:56:58","modified_gmt":"2020-10-19T03:56:58","slug":"foam-ceramic-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filter\/","title":{"rendered":"Filtro de espuma cer\u00e2mica"},"content":{"rendered":"

A fus\u00e3o da liga de alum\u00ednio \u00e9 o primeiro processo do tratamento da liga de alum\u00ednio e tamb\u00e9m constitui uma etapa crucial. A tecnologia de liga, purifica\u00e7\u00e3o e refino est\u00e1 incorporada no processo de fus\u00e3o. A remo\u00e7\u00e3o de inclus\u00f5es n\u00e3o met\u00e1licas nas ligas de alum\u00ednio fundidas, o tratamento do fundente no forno e o filtro cer\u00e2mico de espuma fora do forno tornaram-se meios importantes para a purifica\u00e7\u00e3o do alum\u00ednio fundido.<\/p>\n

Filtros de espuma cer\u00e2mica<\/a> s\u00e3o um produto cer\u00e2mico poroso com porosidade de at\u00e9 80-90% e densidade volum\u00e9trica de apenas 0,3-0,6 g\/cm\u00b3, que possui uma estrutura de esqueleto em rede tridimensional e uma estrutura de poros \u00fanicas. A remo\u00e7\u00e3o de impurezas por meio de filtros cer\u00e2micos pode melhorar significativamente a qualidade dos lingotes e reduzir a taxa de rejei\u00e7\u00e3o. Materiais de filtro de espuma cer\u00e2mica t\u00eam sido desenvolvidos em todo o mundo, promovendo sua ampla aplica\u00e7\u00e3o na ind\u00fastria metal\u00fargica.<\/p>\n

A produ\u00e7\u00e3o de filtros de espuma cer\u00e2mica baseia-se geralmente em uma estrutura de rede tridimensional e em uma espuma pl\u00e1stica org\u00e2nica com poros interconectados, que funciona como suporte. Ela \u00e9 imersa em uma pasta cer\u00e2mica especial com tixotropia, e um processo especial de extrus\u00e3o por rolos \u00e9 aplicado para que a pasta cer\u00e2mica seja aplicada uniformemente ao esqueleto do suporte; em seguida, \u00e9 seca e solidificada e, por fim, calcinada em alta temperatura.<\/p>\n

\"Espuma<\/p>\n

Aplica\u00e7\u00e3o do filtro cer\u00e2mico<\/strong><\/p>\n

O filtro de espuma cer\u00e2mica para aplica\u00e7\u00f5es em fundi\u00e7\u00e3o possui dois modos:<\/p>\n

Um deles \u00e9 a fundi\u00e7\u00e3o semicont\u00ednua do fundente no forno e o filtro de espuma cer\u00e2mica fora do forno. A placa do filtro cer\u00e2mico \u00e9 substitu\u00edda por uma nova a cada fundi\u00e7\u00e3o. Atualmente, algumas f\u00e1bricas de alum\u00ednio instalam uma m\u00e1quina de desgaseifica\u00e7\u00e3o em linha do tipo ranhura antes da filtragem, o que melhora o efeito de purifica\u00e7\u00e3o.<\/p>\n

A segunda \u00e9 a linha de lingotamento cont\u00ednuo e lamina\u00e7\u00e3o, e a substitui\u00e7\u00e3o \u00e9 baseada na diferen\u00e7a de press\u00e3o antes e depois da placa filtrante para determinar o ciclo de substitui\u00e7\u00e3o. Quanto \u00e0 sele\u00e7\u00e3o do tamanho grande, ela \u00e9 determinada de acordo com a unidade de tempo, o volume de vaz\u00e3o e o volume total do alum\u00ednio l\u00edquido. J\u00e1 a placa de filtro cer\u00e2mica com grande n\u00famero de poros \u00e9 determinada pela exig\u00eancia de pureza do alum\u00ednio fundido final. Quanto maior for a exig\u00eancia de pureza do alum\u00ednio l\u00edquido, menor ser\u00e1 o tamanho dos poros escolhidos e, consequentemente, surgem novas exig\u00eancias quanto \u00e0 estrutura e \u00e0 qualidade do material do filtro cer\u00e2mico de espuma. Com o desenvolvimento e a aplica\u00e7\u00e3o de diversas tecnologias de purifica\u00e7\u00e3o do alum\u00ednio, a filtragem e a purifica\u00e7\u00e3o por cer\u00e2mica espumosa constituem a etapa final do processo de purifica\u00e7\u00e3o do alum\u00ednio l\u00edquido. Antes desse procedimento, s\u00e3o utilizadas t\u00e9cnicas de refino com fundente ou tecnologia de desgaseifica\u00e7\u00e3o rotativa em linha.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminum alloy melting is the first process of aluminum alloy processing, and it is also a crucial link. The technology of alloying, purifying and refining…<\/p>","protected":false},"author":1,"featured_media":2998,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[1439,1441],"class_list":["post-2997","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter-manufacturers-in-india","tag-foam-ceramic-filter"],"yoast_head":"\nFoam Ceramic Filter,Ceramic Foam Filter Manufacturers In India<\/title>\n<meta name=\"description\" content=\"The removal of impurities by foam ceramic filter can significantly improve the quality of ingot and reduce the reject rate.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filter\/\" \/>\n<meta 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