{"id":3000,"date":"2020-07-24T05:47:19","date_gmt":"2020-07-24T05:47:19","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3000"},"modified":"2020-10-19T03:56:26","modified_gmt":"2020-10-19T03:56:26","slug":"ceramic-foam-filters-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filters-manufacturing-process\/","title":{"rendered":"Processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica"},"content":{"rendered":"

O processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica inclui o processo de adi\u00e7\u00e3o de formador de poros, o processo de espuma\u00e7\u00e3o, o processo sol-gel, o processo de sinteriza\u00e7\u00e3o de part\u00edculas s\u00f3lidas, o processo de acumula\u00e7\u00e3o de part\u00edculas, o processo de moldagem por inje\u00e7\u00e3o de gel, etc.<\/p>\n

Processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica<\/h2>\n

Processo de adi\u00e7\u00e3o do formador de poros<\/strong><\/p>\n

O processo de adi\u00e7\u00e3o do formador de poros consiste em incorpor\u00e1-lo aos ingredientes da cer\u00e2mica, de modo que ele ocupe um determinado espa\u00e7o no corpo da pe\u00e7a. Ent\u00e3o, ap\u00f3s a sinteriza\u00e7\u00e3o, o formador de poros cria uma espuma cer\u00e2mica porosa a partir do substrato. Esse processo permite a obten\u00e7\u00e3o de estruturas de espuma cer\u00e2mica porosa com formas complexas e variadas, mas a desvantagem \u00e9 a baixa controlabilidade e a distribui\u00e7\u00e3o irregular da porosidade.<\/p>\n

Processo de forma\u00e7\u00e3o de espuma<\/strong><\/p>\n

O processo de espuma\u00e7\u00e3o consiste em adicionar subst\u00e2ncias qu\u00edmicas org\u00e2nicas ou inorg\u00e2nicas aos componentes cer\u00e2micos, gerar gases vol\u00e1teis por meio de rea\u00e7\u00f5es qu\u00edmicas e, ap\u00f3s a secagem, submet\u00ea-los \u00e0 queima para obter cer\u00e2micas porosas. A vantagem do processo de espuma\u00e7\u00e3o \u00e9 que permite controlar facilmente a forma, a composi\u00e7\u00e3o e a densidade do produto, sendo particularmente adequado para a prepara\u00e7\u00e3o de materiais cer\u00e2micos de c\u00e9lula fechada. No entanto, o processo de fabrica\u00e7\u00e3o da cer\u00e2mica espumada \u00e9 complicado e dif\u00edcil de controlar, e o p\u00f3 cer\u00e2mico espumado descasca facilmente e cont\u00e9m um grande n\u00famero de c\u00e9lulas fechadas, por isso raramente \u00e9 utilizado na prepara\u00e7\u00e3o pr\u00e1tica.<\/p>\n

M\u00e9todo Sol-Gel<\/strong><\/p>\n

O m\u00e9todo sol-gel, utilizado principalmente para a prepara\u00e7\u00e3o de materiais cer\u00e2micos microporosos em nanoescala, permite, ao mesmo tempo, por meio de um processo aprimorado, a prepara\u00e7\u00e3o de materiais cer\u00e2micos em espuma de alta pureza. Ao utilizar a tecnologia sol-gel para a prepara\u00e7\u00e3o de espuma, a viscosidade do sistema aumenta rapidamente durante a convers\u00e3o do sol em gel, estabilizando assim as bolhas geradas na fase inicial e facilitando a forma\u00e7\u00e3o da espuma. Esse processo permite a prepara\u00e7\u00e3o de uma pel\u00edcula cer\u00e2mica espumada com poros de tamanho nanom\u00e9trico e distribui\u00e7\u00e3o uniforme, mas a forma do produto \u00e9 limitada at\u00e9 certo ponto.<\/p>\n

Processo de sinteriza\u00e7\u00e3o em fase s\u00f3lida<\/strong><\/p>\n

O processo de sinteriza\u00e7\u00e3o em fase s\u00f3lida, que aproveita a facilidade de sinteriza\u00e7\u00e3o das part\u00edculas finas. As part\u00edculas finas da mesma composi\u00e7\u00e3o s\u00e3o adicionadas ao agregado. As part\u00edculas finas evaporam e migram a uma determinada temperatura, sinterizando-se e unindo-se \u00e0s part\u00edculas maiores. Unem as part\u00edculas maiores. Como cada gr\u00e3o cristalino se agrega a outras part\u00edculas em apenas alguns pontos, forma-se um grande n\u00famero de orif\u00edcios tridimensionais no corpo sinterizado de filtro de espuma cer\u00e2mica<\/a>.<\/p>\n

\"Processo<\/p>\n

Processo de extrus\u00e3o<\/strong><\/p>\n

O processo de extrus\u00e3o \u00e9 um dos m\u00e9todos mais utilizados para a fabrica\u00e7\u00e3o de filtros cer\u00e2micos porosos em forma de favo de mel. O corpo cer\u00e2mico poroso produzido por esse processo apresenta tamanho de poro, forma e porosidade uniformes, sendo adequado para produ\u00e7\u00e3o em massa; no entanto, \u00e9 dif\u00edcil fabricar produtos com poros de tamanho reduzido. No processo de fabrica\u00e7\u00e3o, a moldagem por extrus\u00e3o \u00e9 o processo central. O processo permite projetar com precis\u00e3o a forma e a abertura dos orif\u00edcios de acordo com as necessidades, mas n\u00e3o permite formar uma estrutura de canais complexa nem um material com aberturas menores. Ao mesmo tempo, apresenta requisitos mais exigentes em rela\u00e7\u00e3o aos materiais pl\u00e1sticos.<\/p>\n

Processo de extrus\u00e3o<\/strong><\/p>\n

O processo de ac\u00famulo de part\u00edculas para formar poros, que se baseia no ac\u00famulo de part\u00edculas mais grossas para formar uma estrutura porosa granular integrada. As part\u00edculas grossas s\u00e3o ligadas \u00e0s part\u00edculas finas por meio de um adesivo fundido e tamb\u00e9m podem ser utilizadas em combina\u00e7\u00e3o com adesivos fus\u00edveis. Essa tecnologia permite ajustar a finura das part\u00edculas \u00e0 estrutura dos poros. A porosidade do produto \u00e9 geralmente de 20% a 30%. Materiais como p\u00f3 e amido s\u00e3o adicionados \u00e0s mat\u00e9rias-primas para se volatilizarem em alta temperatura, aumentando a porosidade para 75%.<\/p>\n

Processo de moldagem por inje\u00e7\u00e3o de gel<\/strong><\/p>\n

Processo de moldagem por inje\u00e7\u00e3o de gel, que \u00e9 um novo tipo de m\u00e9todo de moldagem amplamente utilizado. Utilizando moldes n\u00e3o porosos, a pasta cer\u00e2mica \u00e9 solidificada in situ para formar um corpo solidificado por meio da rea\u00e7\u00e3o qu\u00edmica no interior da pasta ou de uma pequena quantidade de aditivos, obtendo-se assim um corpo verde com boa uniformidade microsc\u00f3pica e maior densidade, o que melhora a confiabilidade da pe\u00e7a fundida. Como um novo m\u00e9todo de fabrica\u00e7\u00e3o de cer\u00e2micas porosas, a espuma\u00e7\u00e3o da suspens\u00e3o \u00e9 a mais econ\u00f4mica, e o corpo verde formado pela polimeriza\u00e7\u00e3o e solidifica\u00e7\u00e3o in situ possui uma estrutura de rede interna e alta resist\u00eancia.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foam Filters Manufacturing Process includes adding pore former process, foaming process, Sol-Gel process, solid particle sintering process, particle accumulation process, Gel injection molding process,…<\/p>","protected":false},"author":1,"featured_media":3012,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[4182,811,4123,4183,1702,219,1740,9,4129,425,1732,1735,1712,1741,1742,1731,1714,1456,1727,487,379,1747,1597,4124,1441,1728,1700,1729,1701,241,4130,1710,165,419,1605,1781,1475,418,1737,417],"class_list":["post-3000","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter-pal","tag-ceramic-foam-filter-plate","tag-ceramic-foam-filter-purchasing","tag-ceramic-foam-filter-pzr","tag-ceramic-foam-filter-supplier","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filter-with-fiber","tag-ceramic-foam-filters","tag-ceramic-foam-filters-applications","tag-ceramic-foam-filters-for-casting","tag-ceramic-foam-filters-for-foundry","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-manufacturing-process","tag-ceramic-foam-filters-producers","tag-ceramic-foam-filters-sizing","tag-ceramic-foam-filters-supplier","tag-ceramic-foam-filtration","tag-ceramic-foundry-filter","tag-ceramic-foundry-filters","tag-cff-filter","tag-cff-filtration-mechanism","tag-deep-bed-filter","tag-filter-foundry","tag-foam-ceramic-casting-filter","tag-foam-ceramic-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filters","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramic-material","tag-foam-ceramics","tag-foam-ceramics-applications","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foam-furnace-filter","tag-foam-furnace-filters","tag-foundry-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-ceramic-foam-filter","tag-foundry-filters"],"yoast_head":"\nCeramic Foam Filters Manufacturing Process - 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