{"id":3202,"date":"2020-07-30T13:30:21","date_gmt":"2020-07-30T13:30:21","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3202"},"modified":"2020-10-19T08:48:48","modified_gmt":"2020-10-19T08:48:48","slug":"degassing-and-refining","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/degassing-and-refining\/","title":{"rendered":"Desgaseifica\u00e7\u00e3o e refino"},"content":{"rendered":"

\u201cDesgaseifica\u00e7\u00e3o\u201d geralmente se refere \u00e0 remo\u00e7\u00e3o de gases da liga, enquanto \u201crefinamento\u201d se refere \u00e0 remo\u00e7\u00e3o de inclus\u00f5es na liga. O objetivo da desgaseifica\u00e7\u00e3o e do refinamento \u00e9 remover ou reduzir, tanto quanto poss\u00edvel, as inclus\u00f5es de \u00f3xido e os gases, a fim de melhorar o grau de purifica\u00e7\u00e3o do metal. Portanto, a desgaseifica\u00e7\u00e3o e o refinamento s\u00e3o frequentemente chamados de tratamentos de purifica\u00e7\u00e3o.<\/p>\n

Devido \u00e0s diferentes variedades e aplica\u00e7\u00f5es das ligas de alum\u00ednio, \u00e9 necess\u00e1rio garantir a pureza da massa fundida. Geralmente, o teor de hidrog\u00eanio deve ser inferior a 0,2 ml\/100 gal, mas, para materiais de avia\u00e7\u00e3o com requisitos especiais, o teor de hidrog\u00eanio deve ser inferior a 0,1 ml\/100 gal. \u00c9 dif\u00edcil estabelecer requisitos quantitativos para inclus\u00f5es n\u00e3o met\u00e1licas, pois elas n\u00e3o podem ser quantificadas com precis\u00e3o.<\/p>\n

Existem diversos m\u00e9todos de purifica\u00e7\u00e3o para o alum\u00ednio e suas ligas, que podem ser divididos em duas categorias: purifica\u00e7\u00e3o em forno e purifica\u00e7\u00e3o externa. Atualmente, os agentes de refino e a purifica\u00e7\u00e3o por filtro cer\u00e2mico t\u00eam sido amplamente utilizados em todo o mundo. Algumas usinas de processamento de alum\u00ednio de grande e m\u00e9dio porte tamb\u00e9m adotaram equipamentos de processamento em linha, como o equipamento de desgaseifica\u00e7\u00e3o em linha da AdTech, para melhorar ainda mais a qualidade da massa fundida.<\/p>\n

\"Desgaseifica\u00e7\u00e3o<\/p>\n

Refinamento por fluxo<\/strong><\/p>\n

Refinamento por fluxo<\/a> Isso \u00e9 alcan\u00e7ado principalmente por meio da adsor\u00e7\u00e3o e dissolu\u00e7\u00e3o das inclus\u00f5es de \u00f3xido no fundente. As prepara\u00e7\u00f5es refinadas comumente utilizadas s\u00e3o \u00e0 base de cloreto, com adi\u00e7\u00e3o de fluoreto, como CaF\u2082, Na\u2083AlF\u2086, etc., para absorver e dissolver o Al\u2082O\u2083, de modo a alcan\u00e7ar o m\u00e1ximo efeito de purifica\u00e7\u00e3o. Eles podem remover inclus\u00f5es de \u00f3xido e alguns gases, mas n\u00e3o completamente. Durante o processo de refino, a temperatura do alum\u00ednio fundido deve ser ajustada para ficar 20 a 30 \u00b0C acima da temperatura de fundi\u00e7\u00e3o. O fluxo \u00e9 espalhado sobre a superf\u00edcie da liga de alum\u00ednio fundida. Como a densidade do fluxo utilizado em ligas de alum\u00ednio \u00e9 menor do que a do alum\u00ednio l\u00edquido, ele flutua sobre o alum\u00ednio. Ap\u00f3s agita\u00e7\u00e3o por 5 a 10 minutos, deixe repousar por 5 a 10 minutos; em seguida, remova a esc\u00f3ria da liga e espalhe o agente de cobertura. Ap\u00f3s o refinamento, o alum\u00ednio fundido pode ser moldado.<\/p>\n

Unidade de desgaseifica\u00e7\u00e3o<\/strong><\/p>\n

O sistema \u00e9 composto por duas partes: unidade de desgaseifica\u00e7\u00e3o<\/a> e unidade de filtragem. A unidade de filtragem se encarrega principalmente de filtrar as impurezas do alum\u00ednio fundido por meio de um filtro de espuma cer\u00e2mica.<\/p>\n

Equipamento de desgaseifica\u00e7\u00e3o on-line: o g\u00e1s inerte flui atrav\u00e9s do rotor do bico para formar pequenas bolhas dispersas. Ao mesmo tempo, enquanto o rotor agita a massa fundida, as bolhas s\u00e3o dispersas uniformemente por toda a massa, adsorvendo hidrog\u00eanio e inclus\u00f5es, produzindo assim o efeito de purifica\u00e7\u00e3o dos gases de exaust\u00e3o e remo\u00e7\u00e3o de esc\u00f3ria.<\/p>\n

\"Desgaseifica\u00e7\u00e3o<\/p>\n

Purifica\u00e7\u00e3o por filtro de espuma cer\u00e2mica<\/strong><\/p>\n

Filtro de espuma cer\u00e2mica<\/a> \u00e9 um novo tipo de material cer\u00e2mico para filtros. Geralmente, s\u00e3o fabricadas placas de filtro com espessura de 50 mm e comprimento e largura de 200 a 600 mm, e a porosidade chega a 0,8-0,9. Quando a placa de espuma cer\u00e2mica filtra o alum\u00ednio fundido, as part\u00edculas de inclus\u00e3o s\u00e3o retidas pela placa de filtro de espuma cer\u00e2mica.<\/p>\n

\"Filtro<\/p>\n

A quantidade total e a pureza do alum\u00ednio l\u00edquido n\u00e3o afetam o efeito de filtragem, mas apenas a vida \u00fatil da placa cer\u00e2mica. De modo geral, quanto mais espessa for a placa cer\u00e2mica, menores ser\u00e3o os orif\u00edcios, mais lenta ser\u00e1 a vaz\u00e3o do alum\u00ednio l\u00edquido atrav\u00e9s da placa cer\u00e2mica e melhor ser\u00e1 o efeito de filtragem.<\/p>\n

 <\/p>","protected":false},"excerpt":{"rendered":"

“Degassing” generally refers to the removal of gases from the alloy, while “refining” refers to the removal of inclusions in the alloy. 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