{"id":3663,"date":"2020-08-14T08:00:45","date_gmt":"2020-08-14T08:00:45","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3663"},"modified":"2020-08-18T06:49:23","modified_gmt":"2020-08-18T06:49:23","slug":"ceramic-foam-filter-manufacturer-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-manufacturer-process\/","title":{"rendered":"Processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica"},"content":{"rendered":"

O processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica inclui a impregna\u00e7\u00e3o da espuma, a secagem e a sinteriza\u00e7\u00e3o.<\/p>\n

Processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica<\/h2>\n

Impregna\u00e7\u00e3o<\/strong><\/p>\n

O m\u00e9todo tradicional de impregna\u00e7\u00e3o dom\u00e9stica \u00e9 a extrus\u00e3o manual, que tende a causar uma distribui\u00e7\u00e3o irregular da pasta de espuma; ou ent\u00e3o, embora a superf\u00edcie pare\u00e7a uniforme e sem vazios, a distribui\u00e7\u00e3o interna \u00e9 irregular e h\u00e1 vazios. O m\u00e9todo avan\u00e7ado consiste em adotar um m\u00e9todo de extrus\u00e3o mec\u00e2nica para espremer automaticamente a espuma por meio de quatro rolos.<\/p>\n

As defici\u00eancias mencionadas acima podem ser totalmente superadas, a qualidade do produto \u00e9 aprimorada e a efici\u00eancia do trabalho pode ser significativamente aumentada. No entanto, a extrus\u00e3o mec\u00e2nica imp\u00f5e requisitos mais rigorosos \u00e0 espuma, e uma espuma de qualidade inferior tende a rasgar-se facilmente durante o processo de extrus\u00e3o mec\u00e2nica.<\/p>\n

No processo de impregna\u00e7\u00e3o da espuma, h\u00e1 dois aspectos aos quais se deve prestar aten\u00e7\u00e3o: um deles \u00e9 o peso, e h\u00e1 uma quantidade ideal de lama impregnada em diferentes tamanhos de filtro de espuma cer\u00e2mica<\/a>. Uma imers\u00e3o insuficiente reduzir\u00e1 a resist\u00eancia da placa de filtragem; uma imers\u00e3o excessiva causar\u00e1 orif\u00edcios cegos e desperd\u00edcio de lama. A quantidade de pasta de imers\u00e3o pode ser controlada ajustando-se o espa\u00e7amento entre os rolos da m\u00e1quina de imers\u00e3o. Outro problema \u00e9 evitar que a espuma se deforme.<\/p>\n

Depois que a espuma \u00e9 imersa na lama, sua elasticidade diminui, e seu tamanho e formato se alteram. Se n\u00e3o se tomar cuidado, o produto final ser\u00e1 descartado devido ao formato irregular. Em geral, podem-se utilizar moldes padr\u00e3o para dar forma \u00e0 espuma imersa e controlar sua deforma\u00e7\u00e3o.<\/p>\n

\"Processo<\/p>\n

Secagem e sinteriza\u00e7\u00e3o<\/strong><\/p>\n

A sinteriza\u00e7\u00e3o \u00e9 uma etapa fundamental na produ\u00e7\u00e3o de filtros de espuma cer\u00e2mica. Para evitar que as placas do filtro se deformem, elas devem ser secas antes da sinteriza\u00e7\u00e3o e s\u00f3 podem ser colocadas no forno para sinteriza\u00e7\u00e3o ap\u00f3s a secagem. Um dos fatores-chave para a secagem e a sinteriza\u00e7\u00e3o \u00e9 o controle da temperatura. Um controle inadequado da temperatura causar\u00e1 deforma\u00e7\u00e3o durante a secagem.<\/p>\n

O principal equipamento para a sinteriza\u00e7\u00e3o \u00e9 o forno de sinteriza\u00e7\u00e3o. A temperatura interna do forno de sinteriza\u00e7\u00e3o deve ser uniforme, o erro de controle de temperatura deve ser pequeno, e a taxa de aquecimento, o grau de sinteriza\u00e7\u00e3o e a temperatura de sinteriza\u00e7\u00e3o devem ser projetados adequadamente. Um aquecimento muito r\u00e1pido far\u00e1 com que a \u00e1gua evapore muito rapidamente, o que pode facilmente causar deforma\u00e7\u00f5es e rachaduras na placa filtrante; um aquecimento muito lento reduzir\u00e1 a efici\u00eancia da produ\u00e7\u00e3o.<\/p>\n

Se a temperatura de manuten\u00e7\u00e3o for muito baixa e o tempo for muito curto, isso afetar\u00e1 a resist\u00eancia do fundi\u00e7\u00e3o de filtros cer\u00e2micos<\/a>, mas quanto mais alta a temperatura, melhor. A temperatura elevada e o tempo prolongado n\u00e3o s\u00f3 desperdi\u00e7am energia e aumentam o custo, como tamb\u00e9m fazem com que a argila se transforme em porcelana em altas temperaturas.<\/p>\n

Embora a resist\u00eancia mec\u00e2nica seja aprimorada, a resist\u00eancia ao choque t\u00e9rmico e a atividade superficial s\u00e3o reduzidas, o que leva \u00e0 diminui\u00e7\u00e3o da capacidade de adsor\u00e7\u00e3o de impurezas pela placa filtrante. Com um procedimento de sinteriza\u00e7\u00e3o adequado, por um lado, as propriedades mec\u00e2nicas, como a resist\u00eancia da placa filtrante, podem ser garantidas e, por outro lado, a argila n\u00e3o se transformar\u00e1 em porcelana. Os agregados de lama n\u00e3o s\u00e3o sinterizados formando um \u00fanico corpo, mas ficam ligados uns aos outros. Existe um certo espa\u00e7o entre eles, formando uma superf\u00edcie irregular.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic foam filter manufacturer process include foam impregnation, drying, and sintering. Ceramic Foam Filter Manufacturer Process Impregnation The traditional domestic impregnation method is manual extrusion,…<\/p>","protected":false},"author":1,"featured_media":3664,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[1700,1729,1701,241,4130,1710,165,419,1605,1781,1475,418,1737,417,1679,416,4120,88,1736,484,412,1782,341,89,1723,655,1739,4126,1452,1719],"class_list":["post-3663","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filters","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramic-material","tag-foam-ceramics","tag-foam-ceramics-applications","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foam-furnace-filter","tag-foam-furnace-filters","tag-foundry-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-ceramic-foam-filter","tag-foundry-filters","tag-high-grade-ceramic-foam-filters","tag-honeycomb-ceramic-filter","tag-how-to-choose-ceramic-foam-filters","tag-how-to-use-the-molten-aluminum-filter","tag-lanik-foam-ceramic-filter","tag-liquid-aluminum-filter","tag-metal-foam-filter","tag-metal-foam-filters","tag-molten-aluminum-cff-filter","tag-molten-aluminum-filter","tag-molten-aluminum-filters","tag-molten-aluminum-filtration","tag-molten-metal-ceramic-foam-filter","tag-molten-metal-filters","tag-molten-metal-filtration","tag-molten-metal-foam-filter"],"yoast_head":"\nCeramic Foam Filter Manufacturer Process - AdTech China<\/title>\n<meta name=\"description\" content=\"Ceramic foam filter manufacturer process include foam impregnation, drying, and sintering. 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