{"id":4112,"date":"2020-08-25T06:51:15","date_gmt":"2020-08-25T06:51:15","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4112"},"modified":"2020-08-25T06:52:26","modified_gmt":"2020-08-25T06:52:26","slug":"casting-and-rolling-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/casting-and-rolling-process\/","title":{"rendered":"Processo de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o"},"content":{"rendered":"<p>O processo de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o de tiras de alum\u00ednio consiste em utilizar o alum\u00ednio como mat\u00e9ria-prima principal, fundi-lo com outros elementos de liga e, em seguida, mold\u00e1-lo por inje\u00e7\u00e3o.<\/p>\n<p>Depois que os materiais s\u00e3o fundidos em alta temperatura, eles s\u00e3o moldados diretamente em produtos. Geralmente, a fus\u00e3o ocorre em um forno el\u00e9trico a arco; em seguida, o material \u00e9 vertido em um molde resistente a altas temperaturas e, depois, resfriado, cristalizado, recozido ou cortado para formar os produtos. Na produ\u00e7\u00e3o, a atmosfera de fus\u00e3o, a temperatura de fus\u00e3o e as condi\u00e7\u00f5es de resfriamento s\u00e3o controladas para garantir alta efici\u00eancia de produ\u00e7\u00e3o, que a cristaliza\u00e7\u00e3o atenda aos requisitos e que se forme uma estrutura em rede.<\/p>\n<p>V\u00e1rios par\u00e2metros essenciais no processo de fundi\u00e7\u00e3o:<\/p>\n<p>1. A temperatura do forno \u00e9 geralmente ajustada em 1.050 \u00b0C durante a fundi\u00e7\u00e3o, e a temperatura do material precisa ser monitorada durante o processo para garantir que a temperatura do metal n\u00e3o ultrapasse 770 \u00b0C.<\/p>\n<p>2. Realizar a opera\u00e7\u00e3o de remo\u00e7\u00e3o de esc\u00f3ria a cerca de 735 \u00b0C, temperatura favor\u00e1vel \u00e0 separa\u00e7\u00e3o entre a esc\u00f3ria e o l\u00edquido.<\/p>\n<p>3. O refino geralmente adota o m\u00e9todo de refino secund\u00e1rio, sendo que o refino prim\u00e1rio com <a href=\"http:\/\/www.alalloycasting.com\/pt\/refining-agent\/\">agente refinador<\/a>, e o refino secund\u00e1rio adota o m\u00e9todo de refino a g\u00e1s.<\/p>\n<p>4. Normalmente, entre 30 minutos e 1 hora ap\u00f3s a invers\u00e3o do forno, a fundi\u00e7\u00e3o deve ser realizada a tempo; caso contr\u00e1rio, ser\u00e1 necess\u00e1rio refinar novamente.<\/p>\n<p>5. \u00c9 necess\u00e1rio adicionar continuamente fio de Ai-Ti-B durante o processo de fundi\u00e7\u00e3o para refinar os gr\u00e3os.<\/p>\n<p>6. O processo de desgaseifica\u00e7\u00e3o e filtragem \u00e9 importante para se obter o metal l\u00edquido puro.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4108\" src=\"http:\/\/alalloycasting.com\/wp-content\/uploads\/2020\/08\/Cast-Rolling-Zone-1.jpg\" alt=\"Zona de lamina\u00e7\u00e3o por fundi\u00e7\u00e3o\" width=\"500\" height=\"400\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/Cast-Rolling-Zone-1.jpg 500w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/Cast-Rolling-Zone-1-300x240.jpg 300w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/p>\n<p>Processo de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o: metal l\u00edquido,<a href=\"http:\/\/www.alalloycasting.com\/pt\/alumina-fiber-flow-box\/\"> caixa de controle de fluxo<\/a>\u00a0(controle de n\u00edvel de l\u00edquido), usina de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o (sistema de lubrifica\u00e7\u00e3o, \u00e1gua de resfriamento), m\u00e1quina de corte, bobinadeira.<\/p>\n<p>A temperatura de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o situa-se geralmente entre 680 \u2103 e 700 \u2103; quanto mais baixa, melhor. A linha de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o est\u00e1vel costuma parar uma vez por m\u00eas, e a chapa \u00e9 recolocada na linha. Durante o processo de produ\u00e7\u00e3o, o n\u00edvel de l\u00edquido na caixa dianteira deve ser rigorosamente controlado para evitar que o n\u00edvel de l\u00edquido fique baixo.<\/p>\n<p>A velocidade de produ\u00e7\u00e3o situa-se geralmente entre 1,5 m\/min e 2,5 m\/min. A qualidade da superf\u00edcie dos produtos de lamina\u00e7\u00e3o a quente \u00e9, em geral, baixa e, normalmente, n\u00e3o atende aos requisitos de produtos com propriedades f\u00edsicas e qu\u00edmicas especiais.<\/p>","protected":false},"excerpt":{"rendered":"<p>Casting and rolling process of aluminum strip is to use aluminum as the main raw material and melt it with other alloy elements, and then&hellip;<\/p>","protected":false},"author":1,"featured_media":4113,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4516],"class_list":["post-4112","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-casting-and-rolling-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Casting and Rolling Process in Aluminum Strip Furnace<\/title>\n<meta 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