{"id":4239,"date":"2020-08-27T08:53:12","date_gmt":"2020-08-27T08:53:12","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4239"},"modified":"2020-08-27T08:53:12","modified_gmt":"2020-08-27T08:53:12","slug":"molten-aluminum-casting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-aluminum-casting-process\/","title":{"rendered":"Processo de fundi\u00e7\u00e3o de alum\u00ednio fundido"},"content":{"rendered":"

O processo de fundi\u00e7\u00e3o de alum\u00ednio fundido \u00e9 a \u00faltima etapa na produ\u00e7\u00e3o de ligas de alum\u00ednio. Al\u00e9m do processo de fus\u00e3o e refino do alum\u00ednio, trata-se de uma etapa importante para a obten\u00e7\u00e3o de ligas de alum\u00ednio de alta qualidade. Ap\u00f3s as opera\u00e7\u00f5es de desgaseifica\u00e7\u00e3o e filtragem, segue-se o processo de fundi\u00e7\u00e3o.<\/p>\n

Processo de fundi\u00e7\u00e3o de alum\u00ednio fundido<\/h2>\n

Retire o tamp\u00e3o, use o tamp\u00e3o pr\u00e9-aquecido para limpar a manga de amianto, o cord\u00e3o de amianto e outros res\u00edduos presentes no olho do forno e, em seguida, use o tamp\u00e3o para abrir o olho do forno. Se n\u00e3o for poss\u00edvel abrir o olho do forno, pode-se utilizar um soldador de corrente cont\u00ednua. A \u00e1rea do olho do forno \u00e9 aquecida.<\/p>\n

Coloque o cone de fibra refrat\u00e1ria<\/a> na cabe\u00e7a do tamp\u00e3o, coloque a cabe\u00e7a do tamp\u00e3o no olho do forno de maneira equilibrada, ajuste o fluxo do alum\u00ednio l\u00edquido ajustando a cabe\u00e7a do tamp\u00e3o, de modo que o n\u00edvel do l\u00edquido no saco filtrante, bocal do reservat\u00f3rio de distribui\u00e7\u00e3o<\/a>, e o canal de fundi\u00e7\u00e3o \u00e9 est\u00e1vel, podendo-se controlar a velocidade de fundi\u00e7\u00e3o dentro da faixa normal.<\/p>\n

\u00c0 medida que a produ\u00e7\u00e3o avan\u00e7a, o fluxo de alum\u00ednio fundido \u00e9 gradualmente reduzido. Nesse momento, \u00e9 preciso retirar todas as cabe\u00e7as dos tamp\u00f5es, limpar a manga de amianto e colocar uma nova manga de amianto.<\/p>\n

Ap\u00f3s realizar a jun\u00e7\u00e3o, use um tamp\u00e3o para limpar o orif\u00edcio do forno, coloque a cabe\u00e7a do tamp\u00e3o na manga de amianto e insira-a no orif\u00edcio do forno para bloque\u00e1-lo completamente.<\/p>\n

\"Processo<\/p>\n

A m\u00e1quina de fundi\u00e7\u00e3o utiliza o processo de fundi\u00e7\u00e3o cont\u00ednua por correia de roda. Antes da fundi\u00e7\u00e3o, use uma lixa para polir a superf\u00edcie da roda de cristal a fim de remover manchas de \u00f3leo e impurezas. Coloque fios de algod\u00e3o umedecidos com \u00e1gua e fios de algod\u00e3o oleosos, e alise a interface da correia de a\u00e7o com um rebolo. O alum\u00ednio fundido no forno de mistura tem um tempo de repouso, e a temperatura do alum\u00ednio fundido fica entre 730 e 750 graus.<\/p>\n

Abra a abertura de observa\u00e7\u00e3o do forno; o alum\u00ednio fundido passa pela calha, pelo saco filtrante equipado com a placa filtrante, pelo distribuidor com o tubo de desvio do alum\u00ednio fundido e, finalmente, pela longa calha de vazamento, sendo ent\u00e3o depositado na caixa de esc\u00f3ria.<\/p>\n

Quando a temperatura do alum\u00ednio fundido no canal de alimenta\u00e7\u00e3o atingir 700 \u2103 ou mais, bloqueie a abertura de fluxo do distribuidor e levante a rampa longa. Ajuste lentamente o flutuador para que o alum\u00ednio fundido entre de forma est\u00e1vel na cavidade de fundi\u00e7\u00e3o da roda de cristal. Nesse momento, a m\u00e1quina de fundi\u00e7\u00e3o \u00e9 ligada lentamente, e o metal l\u00edquido passa pela roda de cristal com ranhuras em rota\u00e7\u00e3o. A roda de cristal solidifica o metal sob a a\u00e7\u00e3o do resfriamento a \u00e1gua, e a roda de cristal gira continuamente.<\/p>\n

Para o lingote fundido com solidifica\u00e7\u00e3o cont\u00ednua do metal fundido, ap\u00f3s a fundi\u00e7\u00e3o ter ocorrido normalmente, adiciona-se uma pequena quantidade de \u00f3leo vegetal ao fio de algod\u00e3o embebido em \u00f3leo do disco de cristal, a fim de garantir a remo\u00e7\u00e3o suave do lingote fundido. Ajuste a velocidade de fundi\u00e7\u00e3o para 7-11 m\/min, ajuste a press\u00e3o da \u00e1gua de resfriamento para 0,01-0,40 MPa e a temperatura da \u00e1gua de resfriamento para menos de 40 \u2103.<\/p>\n

No lan\u00e7amento normal, uma pessoa espec\u00edfica \u00e9 respons\u00e1vel por ajustar o equil\u00edbrio de prote\u00e7\u00e3o da concha<\/a> e a placa flutuante a qualquer momento, de modo que o alum\u00ednio l\u00edquido seja injetado de forma lenta e suave na roda de cristal, e as pe\u00e7as fundidas n\u00e3o devem apresentar rebarbas, cavidades nem outros defeitos.<\/p>","protected":false},"excerpt":{"rendered":"

Molten aluminum casting process is the last process for aluminum alloy. Apart from the aluminum melting and refining process, it is an important step for…<\/p>","protected":false},"author":1,"featured_media":4240,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4619],"class_list":["post-4239","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-aluminum-casting-process"],"yoast_head":"\nMolten Aluminum Casting Process for High Quality Aluminum Alloy<\/title>\n<meta name=\"description\" content=\"Molten aluminum casting process is the last process. After the degassing and filtering operation, the casting process is next.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/molten-aluminum-casting-process\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Molten Aluminum Casting Process for High Quality Aluminum Alloy\" \/>\n<meta property=\"og:description\" content=\"Molten aluminum casting process is the last process. 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