{"id":4805,"date":"2020-09-15T09:39:00","date_gmt":"2020-09-15T09:39:00","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4805"},"modified":"2020-09-15T09:39:00","modified_gmt":"2020-09-15T09:39:00","slug":"ceramic-foam-filter-for-metal","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-for-metal\/","title":{"rendered":"Filtro de espuma cer\u00e2mica para metais"},"content":{"rendered":"

O filtro de espuma cer\u00e2mica para metais \u00e9 um tipo de malha de c\u00e9lula aberta com estrutura semelhante a uma esponja e um dispositivo de filtragem que utiliza espuma cer\u00e2mica como meio filtrante. \u00c9 composto por espuma cer\u00e2mica instalada no recipiente de filtragem do sistema de transfer\u00eancia de metal fundido, entre o forno est\u00e1tico e a mesa de fundi\u00e7\u00e3o. A cuba do filtro \u00e9 soldada com chapa de a\u00e7o comum e revestida com feltro isolante. A profundidade da cuba interna de tijolos refrat\u00e1rios geralmente n\u00e3o \u00e9 inferior a 200 m. O l\u00edquido de liga de alum\u00ednio flui do forno est\u00e1tico para o molde ap\u00f3s ser filtrado atrav\u00e9s do Caixa de filtro CFF<\/a>.<\/p>\n

As caracter\u00edsticas dos poros da cer\u00e2mica espumosa em quest\u00e3o: o n\u00famero de poros \u00e9 de 4 a 18 poros\/cm; a porosidade \u00e9 de 85% a 90% e a densidade volum\u00e9trica \u00e9 de 0,35 a 0,40\/cm\u00b3; a permeabilidade ao ar \u00e9 de (1.000\u20132.000) \u00d7 10\u207b\u2077 m\u00b2; a espessura da placa cer\u00e2mica \u00e9 de 20 a 100 mm. As caracter\u00edsticas de fluxo da cer\u00e2mica em espuma dependem das caracter\u00edsticas dos poros e do tamanho da placa cer\u00e2mica. Para uma placa de espuma cer\u00e2mica com dimens\u00f5es de 305 mm \u00d7 305 mm \u00d7 51 mm e um n\u00famero de orif\u00edcios de 12 orif\u00edcios\/cm, a taxa de filtra\u00e7\u00e3o \u00e9 de cerca de 1,7-3,0 kg\/s.<\/p>\n

Os principais par\u00e2metros de filtragem das cer\u00e2micas espumadas s\u00e3o: precis\u00e3o de filtragem de 2 \u00b5m; efici\u00eancia de filtragem de 99,1%; altura manom\u00e9trica inicial de 50 a 150 m; altura manom\u00e9trica efetiva de 50 mm.<\/p>\n

Filtros cer\u00e2micos de espuma<\/a> apresentam vantagens e desvantagens: alta precis\u00e3o de filtra\u00e7\u00e3o, alta efici\u00eancia de filtra\u00e7\u00e3o, peso leve, tamanho compacto, opera\u00e7\u00e3o e uso convenientes e boas condi\u00e7\u00f5es de trabalho. No entanto, as cer\u00e2micas de espuma s\u00e3o descartadas ap\u00f3s o uso, n\u00e3o podem ser regeneradas e apresentam uma textura relativamente fr\u00e1gil. Evite a mistura de fragmentos durante a instala\u00e7\u00e3o.\u00a0\"Filtro<\/p>\n

Pontos a serem observados ao utilizar filtros de espuma cer\u00e2mica para metais na produ\u00e7\u00e3o:<\/strong><\/p>\n

1) Escolha a cer\u00e2mica espumosa adequada. Ao selecionar a cer\u00e2mica espumosa, considere primeiro os requisitos de precis\u00e3o de filtragem. Na maioria dos casos, \u00e9 mais adequado usar cer\u00e2mica espumosa com 12 orif\u00edcios\/cm. Se o l\u00edquido da liga de alum\u00ednio estiver particularmente sujo, pode-se usar cer\u00e2mica espumosa com 8 orif\u00edcios\/cm para a pr\u00e9-filtragem, a fim de evitar o entupimento da cer\u00e2mica espumosa com 12 orif\u00edcios\/cm. Em segundo lugar, devem ser considerados a vaz\u00e3o do l\u00edquido de liga de alum\u00ednio necess\u00e1ria para a velocidade de fundi\u00e7\u00e3o, o grau de limpeza inicial da massa fundida, o maior teor de inclus\u00f5es na massa fundida de liga de alum\u00ednio e o rendimento total da massa fundida de liga de alum\u00ednio.<\/p>\n

2) Instale o filtro de espuma cer\u00e2mica<\/a> corretamente. Normalmente, o filtro de espuma cer\u00e2mica \u00e9 disposto horizontalmente na caixa de filtragem CFF, permitindo que a liga de alum\u00ednio fundida passe verticalmente para baixo ou para cima. O m\u00e9todo de fundi\u00e7\u00e3o inferior apresenta as vantagens de uma subida uniforme da liga de alum\u00ednio fundida, sem turbul\u00eancia ao atingir o filtro, garantindo o in\u00edcio uniforme da filtragem e reduzindo o risco de canaliza\u00e7\u00e3o. Al\u00e9m disso, ao instalar o filtro de espuma cer\u00e2mica, a parte de montagem deve ser vedada com fibras refrat\u00e1rias para eliminar a possibilidade de qualquer desvio.<\/p>\n

3) Antes da filtragem, \u00e9 recomend\u00e1vel aquecer o filtro de cer\u00e2mica espumosa com um aquecedor radiante ou um ma\u00e7arico a g\u00e1s at\u00e9 uma temperatura pr\u00f3xima \u00e0 de fus\u00e3o, a fim de garantir que o metal n\u00e3o se solidifique e bloqueie os orif\u00edcios quando o l\u00edquido da frente fluir para a cer\u00e2mica espumosa.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foam Filter for Metal is a kind of open-cell mesh with a sponge-like structure and a filter device using ceramic foam as the medium.…<\/p>","protected":false},"author":1,"featured_media":4807,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[1738,1778,4128,1733,1749,1744,1455,1774,1745,1451,1438,1757,1753,21,1743,1447,427,219,1740,425,1732,1735,1741,1742,1731,1727,1747,1728,1729,165,1781,1737,1736,1782,1739,1780,1446,1746],"class_list":["post-4805","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-10-ppi-foam-filter","tag-alumina-ceramic-foam-filters","tag-alumina-foam-ceramic-filters","tag-aluminum-casting-filters","tag-aluminum-melt-filtering-devices","tag-asian-foundry-filter","tag-asian-foundry-filters","tag-cast-filters","tag-casting-filters-for-molten-aluminum","tag-ceramic-disc-filter","tag-ceramic-filter-suppliers","tag-ceramic-filters","tag-ceramic-filters-for-foundry","tag-ceramic-foam-filter","tag-ceramic-foam-filter-canada","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filter-with-fiber","tag-ceramic-foam-filters-for-casting","tag-ceramic-foam-filters-for-foundry","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-producers","tag-ceramic-foam-filters-sizing","tag-ceramic-foam-filters-supplier","tag-ceramic-foundry-filters","tag-deep-bed-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filters","tag-foam-filter-manufacturers","tag-foam-furnace-filters","tag-foundry-ceramic-foam-filter","tag-lanik-foam-ceramic-filter","tag-metal-foam-filters","tag-molten-metal-ceramic-foam-filter","tag-porous-ceramic-filters","tag-porous-filter-material","tag-use-of-molten-aluminum-filter"],"yoast_head":"\nCeramic 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