{"id":4902,"date":"2020-09-18T07:39:32","date_gmt":"2020-09-18T07:39:32","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4902"},"modified":"2020-09-18T07:39:32","modified_gmt":"2020-09-18T07:39:32","slug":"cff-filtration","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/cff-filtration\/","title":{"rendered":"Filtragem CFF"},"content":{"rendered":"

No processo moderno de purifica\u00e7\u00e3o da massa fundida de alum\u00ednio, a filtra\u00e7\u00e3o CFF \u00e9 o \u00faltimo processo de tratamento de purifica\u00e7\u00e3o pr\u00f3ximo ao terminal de fundi\u00e7\u00e3o. Ap\u00f3s o refinamento com fundente no forno, a repouso e a adsor\u00e7\u00e3o m\u00e9dia e n\u00e3o m\u00e9dia, embora as inclus\u00f5es e os gases das ligas 60% a 80% tenham sido removidos, a massa fundida ainda apresenta part\u00edculas mais finas dispersas e distribu\u00eddas (tamanho geral das part\u00edculas). <15 \u03bcm) (incluindo inclus\u00f5es secund\u00e1rias causadas pela rampa de vazamento e pelo distribuidor). Para obter produtos de alum\u00ednio de alto desempenho, essas inclus\u00f5es finas devem ser coletadas e separadas por adsor\u00e7\u00e3o. Em compara\u00e7\u00e3o com outros m\u00e9todos de purifica\u00e7\u00e3o, o m\u00e9todo de filtra\u00e7\u00e3o tornou-se o processo preferido para a purifica\u00e7\u00e3o final do alum\u00ednio fundido devido ao seu baixo consumo de energia, f\u00e1cil opera\u00e7\u00e3o, alta efici\u00eancia na remo\u00e7\u00e3o de impurezas e baixa polui\u00e7\u00e3o secund\u00e1ria.<\/p>\n

Filtro de espuma cer\u00e2mica de alumina<\/a> \u00c9 atualmente o filtro mais utilizado para a filtragem de alum\u00ednio fundido. Suas vantagens s\u00e3o a alta porosidade, a alta efici\u00eancia de filtragem, a facilidade de substitui\u00e7\u00e3o, o baixo custo e a grande adaptabilidade. Ele \u00e9 capaz de filtrar inclus\u00f5es s\u00f3lidas e separar algumas inclus\u00f5es l\u00edquidas.<\/p>\n

Desde que os Estados Unidos desenvolveram com sucesso o CFF para filtragem de alum\u00ednio fundido por meio da impregna\u00e7\u00e3o de espuma org\u00e2nica, em 1978, ele tem sido amplamente adotado na ind\u00fastria do alum\u00ednio devido ao seu baixo custo, alta porosidade, alta efici\u00eancia de filtragem e grande adaptabilidade. Os pa\u00edses desenvolvidos iniciaram cedo as atividades de pesquisa e desenvolvimento do CFF para o alum\u00ednio, com muitas inova\u00e7\u00f5es e diversos m\u00e9todos de avalia\u00e7\u00e3o. Foram realizadas pesquisas aprofundadas sobre o mecanismo de filtra\u00e7\u00e3o, o material, o processo de prepara\u00e7\u00e3o e a avalia\u00e7\u00e3o da utilidade do CFF, e muitos resultados foram alcan\u00e7ados:
\nO tamanho dos poros do filtro continua diminuindo, passando dos 20-40 ppi convencionais (o n\u00famero m\u00e9dio de poros por polegada) para 50-80 ppi, e a taxa de filtra\u00e7\u00e3o de part\u00edculas com tamanho inferior a 20 \u03bcm atingiu mais de 90%.<\/p>\n

\"Filtragem<\/p>\n

O uso de revestimento de ativa\u00e7\u00e3o de superf\u00edcie e de tecnologias de endurecimento e refor\u00e7o da matriz melhora significativamente a resist\u00eancia t\u00e9rmica, a resist\u00eancia \u00e0 eros\u00e3o por fus\u00e3o e a efici\u00eancia de filtragem do produto. O filtro pode ser utilizado continuamente por 2 a 4 ciclos de aquecimento, e o volume de alum\u00ednio filtrado por placa \u00fanica chega a 50 a 80 t.<\/p>\n

Ele adota tecnologias como filtra\u00e7\u00e3o em m\u00faltiplos est\u00e1gios, CFF com gradiente de poros, CFF composto de m\u00faltiplas camadas e a combina\u00e7\u00e3o de CFF com outros m\u00e9todos para melhorar a efici\u00eancia da filtra\u00e7\u00e3o. Por exemplo, a placa de filtro composta apresenta uma combina\u00e7\u00e3o de 30\/50 ppi, 30\/60 ppi, 30\/70 ppi etc., o que representa um aumento de cerca de 15% em rela\u00e7\u00e3o \u00e0 efici\u00eancia de filtragem comum de est\u00e1gio \u00fanico.<\/p>","protected":false},"excerpt":{"rendered":"

In the modern aluminum melt purification process, CFF filtration is the last purification treatment process close to the casting terminal. After flux refining in the…<\/p>","protected":false},"author":1,"featured_media":4904,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1598,1599,1595,485,1455,1454,432,486,1726,1606,1601,1600,1456,422,1597,1605,418,1453,417,412,1452,1604,298,1603,1602,1596,1594,405],"class_list":["post-4902","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-20-ppi-filter-foam","tag-30-ppi-filter-foam","tag-alumina-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturers","tag-ceramic-filter-manufacturing-process","tag-ceramic-filter-price","tag-ceramic-foam-filter-manufacturer-process","tag-ceramic-foam-filter-manufacturers-india","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-filter-foundry","tag-foam-furnace-filter","tag-foundry-ceramic-filters","tag-foundry-filter","tag-foundry-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-open-cell-foam-filter-material","tag-porous-ceramic-filter","tag-reticulated-foam-filter","tag-sic-ceramic-foam-filter","tag-silicon-carbide-ceramic-filter","tag-silicon-carbide-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nCFF Filtration for Molten Aluminum - 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