{"id":4938,"date":"2020-09-19T05:25:53","date_gmt":"2020-09-19T05:25:53","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4938"},"modified":"2020-09-19T05:25:53","modified_gmt":"2020-09-19T05:25:53","slug":"degassing-rotor","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/degassing-rotor\/","title":{"rendered":"Rotor de desgaseifica\u00e7\u00e3o"},"content":{"rendered":"

O rotor de desgaseifica\u00e7\u00e3o \u00e9 a melhor op\u00e7\u00e3o para uma opera\u00e7\u00e3o de desgaseifica\u00e7\u00e3o de alta efici\u00eancia. Gases inertes, como arg\u00f4nio e nitrog\u00eanio, s\u00e3o injetados no alum\u00ednio fundido por meio de eixos ou rotores de cer\u00e2mica ou grafite usinada. A uma determinada velocidade de rota\u00e7\u00e3o, pequenas bolhas inertes s\u00e3o produzidas e distribu\u00eddas por toda a massa fundida, reduzindo o teor de hidrog\u00eanio dissolvido ao n\u00edvel mais baixo que pode ser verificado pelo \u00edndice de densidade do metal desgaseificado %.<\/p>\n

A fonte de hidrog\u00eanio na liga de alum\u00ednio \u00e9 a umidade da carga do forno, das ferramentas de constru\u00e7\u00e3o, dos refrat\u00e1rios e dos aditivos para tratamento do metal. O n\u00edvel de absor\u00e7\u00e3o de hidrog\u00eanio pela liga de alum\u00ednio est\u00e1 relacionado ao tipo de liga, \u00e0 temperatura de trabalho e \u00e0 atmosfera.<\/p>\n

A absor\u00e7\u00e3o de hidrog\u00eanio no alum\u00ednio fundido \u00e9 geralmente de 0,01 a 0,8 ml\/100 g \u00e0 temperatura de opera\u00e7\u00e3o. A presen\u00e7a de hidrog\u00eanio costuma causar poros de g\u00e1s, ou seja, vazios nos materiais de fundi\u00e7\u00e3o, cuja superf\u00edcie \u00e9 lisa, sem oxida\u00e7\u00e3o ou com um pequeno ponto de oxida\u00e7\u00e3o na superf\u00edcie. Reduzir o hidrog\u00eanio dissolvido ao n\u00edvel mais baixo poss\u00edvel antes da fundi\u00e7\u00e3o \u00e9 o fator-chave para controlar a taxa de rejei\u00e7\u00e3o das pe\u00e7as fundidas.<\/p>\n

Sabemos que, se as bolhas forem produzidas e distribu\u00eddas de maneira mais uniforme por toda a massa fundida, a efici\u00eancia da desgaseifica\u00e7\u00e3o ser\u00e1 melhorada. Rotor de desgaseifica\u00e7\u00e3o de carboneto de sil\u00edcio da AdTech unidade de desgaseifica\u00e7\u00e3o <\/a>adota um design exclusivo da cabe\u00e7a do rotor com alta resist\u00eancia \u00e0 corros\u00e3o, o que permite uma distribui\u00e7\u00e3o mais uniforme das bolhas, garantindo assim alta efici\u00eancia de desgaseifica\u00e7\u00e3o ao longo de toda a vida \u00fatil.<\/p>\n

\"Rotor<\/p>\n

Experimentos demonstram que o desempenho do rotor de desgaseifica\u00e7\u00e3o de SiC permanece est\u00e1vel ao longo de toda a sua vida \u00fatil. A vida \u00fatil do rotor de SiC \u00e9 tr\u00eas vezes maior do que a do rotor de grafite. Mesmo ap\u00f3s um per\u00edodo prolongado de uso, a efici\u00eancia de desgaseifica\u00e7\u00e3o continua no n\u00edvel mais baixo de 2,60 GM\/cc.<\/p>\n

Com o aumento da concorr\u00eancia, o setor de fundi\u00e7\u00e3o de metais precisa economizar r\u00fapias, d\u00f3lares americanos, ienes japoneses, euros, RMB e assim por diante. Em geral, os consum\u00edveis s\u00e3o adquiridos apenas pelo pre\u00e7o de compra, independentemente dos insumos relacionados \u00e0 produ\u00e7\u00e3o, qualidade ou manuten\u00e7\u00e3o. Mesmo que se leve em conta a contribui\u00e7\u00e3o de outros departamentos, o custo indireto real n\u00e3o ser\u00e1 calculado devido \u00e0 falta de tempo, recursos ou compreens\u00e3o. Essa vis\u00e3o abrangente das decis\u00f5es de compra \u00e9 chamada de custo total de propriedade no \u00e2mbito financeiro.<\/p>\n

\u201cFatores de custo \u201ddiretos\u201c e \u201dindiretos\u201d na utiliza\u00e7\u00e3o do cadinho: vida \u00fatil do rotor de desgaseifica\u00e7\u00e3o, n\u00famero de convers\u00f5es, vari\u00e1veis do processo, desperd\u00edcio decorrente de problemas de desempenho, custo de produ\u00e7\u00e3o, custo de energia e custo de m\u00e3o de obra qualificada.<\/p>\n

Os rotores de desgaseifica\u00e7\u00e3o de carboneto de sil\u00edcio foram testados em diversas opera\u00e7\u00f5es de fundi\u00e7\u00e3o de metais em todo o mundo. Seu desempenho, caracterizado por maior efici\u00eancia de desgaseifica\u00e7\u00e3o e vida \u00fatil mais longa, come\u00e7a a oferecer vantagens significativas. Esses benef\u00edcios est\u00e3o sendo quantificados para gerar modelos de custo total de propriedade (TCO), a fim de ajudar os clientes a compreender o valor de seus produtos, al\u00e9m dos custos. A opera\u00e7\u00e3o de fundi\u00e7\u00e3o deve levar em considera\u00e7\u00e3o o tempo de inatividade, a confiabilidade, a m\u00e3o de obra, as pe\u00e7as n\u00e3o consum\u00edveis, o estoque local e o prazo de entrega.<\/p>","protected":false},"excerpt":{"rendered":"

Degassing rotor is the best choice for high efficiency degassing operation. Inert gases such as argon \/ nitrogen are blown into molten aluminum via ceramic…<\/p>","protected":false},"author":1,"featured_media":4939,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-4938","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nDegassing Rotor for Hydrogen Removal in Molten Aluminum<\/title>\n<meta name=\"description\" content=\"Degassing rotor is the best choice for high efficiency degassing operation. 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