{"id":5509,"date":"2020-10-12T09:23:45","date_gmt":"2020-10-12T09:23:45","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=5509"},"modified":"2020-10-16T01:22:51","modified_gmt":"2020-10-16T01:22:51","slug":"ceramic-foam-filter-filtration-cost","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-filtration-cost\/","title":{"rendered":"Custo da filtragem com filtro de espuma cer\u00e2mica"},"content":{"rendered":"

O aumento substancial no custo da filtragem com filtro de espuma cer\u00e2mica de pe\u00e7as fundidas de grandes dimens\u00f5es \u00e9 uma quest\u00e3o importante que a fundi\u00e7\u00e3o deve levar em considera\u00e7\u00e3o. O aumento no custo da filtragem com filtro de espuma cer\u00e2mica de pe\u00e7as fundidas de grandes dimens\u00f5es \u00e9 causado principalmente pelos seguintes fatores:<\/p>\n

1) Aumento da espessura do filtro de espuma cer\u00e2mica: A espessura do filtro de espuma cer\u00e2mica comumente utilizado atualmente \u00e9 de 22 mm. Esse \u00e9 um valor razo\u00e1vel, obtido por meio de in\u00fameros experimentos e pr\u00e1ticas de produ\u00e7\u00e3o, ap\u00f3s considerar o equil\u00edbrio entre o efeito de filtragem e o custo da filtragem. Devido ao aumento do tamanho do filtro utilizado para pe\u00e7as fundidas de grandes dimens\u00f5es, a espessura necess\u00e1ria tamb\u00e9m aumentou proporcionalmente, resultando em um aumento substancial no custo do filtro. O custo de um filtro de 50 mm de espessura do mesmo tamanho \u00e9 cerca de 60% maior do que o de um filtro de 32 mm de espessura e cerca de 135% maior do que o de um filtro de 22 mm de espessura. Portanto, escolher um filtro com espessura menor, desde que se garanta que ele n\u00e3o se rompa, \u00e9 de grande import\u00e2ncia para reduzir o custo da filtragem.<\/p>\n

2) Aumento da posi\u00e7\u00e3o de instala\u00e7\u00e3o: \u00c0 medida que o tamanho do filtro aumenta, a posi\u00e7\u00e3o de instala\u00e7\u00e3o do filtro tamb\u00e9m aumenta. No entanto, a localiza\u00e7\u00e3o do filtro no Caixa de filtro CFF<\/a> \u00e9 limitado. Na maioria dos casos, \u00e9 necess\u00e1rio aumentar o tamanho da caixa do filtro CFF para ampliar o espa\u00e7o de instala\u00e7\u00e3o do filtro, o que acarreta um aumento substancial nos custos de modelagem. Portanto, \u00e9 muito importante reduzir o custo do filtro optando por uma instala\u00e7\u00e3o flex\u00edvel do mesmo, sendo necess\u00e1rio um espa\u00e7o de instala\u00e7\u00e3o reduzido.<\/p>\n

\"Custo<\/p>\n

A press\u00e3o hidrost\u00e1tica de pe\u00e7as fundidas de grande porte costuma ser muito alta durante o vazamento. Isso imp\u00f5e exig\u00eancias adicionais \u00e0 resist\u00eancia do filtro de metal fundido, pois o filtro deve ser capaz de suportar a press\u00e3o exercida pelo metal l\u00edquido. Mais importante ainda, \u00e0 medida que o tamanho de um \u00fanico filtro aumenta, o espa\u00e7amento entre os suportes do filtro aumenta proporcionalmente, e os requisitos de resist\u00eancia do filtro tamb\u00e9m aumentam rapidamente. Quando o filtro n\u00e3o \u00e9 resistente o suficiente para suportar a press\u00e3o do metal l\u00edquido, ele se rompe. Portanto, nos filtros utilizados para pe\u00e7as fundidas de grande porte, a espessura do filtro foi aumentada proporcionalmente para melhorar sua resist\u00eancia. Por exemplo, a espessura aumentou de 22 mm para 32 mm, ou at\u00e9 mesmo 50 mm. No entanto, devido \u00e0s limita\u00e7\u00f5es de resist\u00eancia do filtro, o tamanho m\u00e1ximo que um \u00fanico filtro pode atingir atualmente \u00e9 de apenas cerca de 500 mm.<\/p>\n

Para garantir o efeito de filtragem, o filtro de espuma cer\u00e2mica<\/a> geralmente \u00e9 colocado no canal de alimenta\u00e7\u00e3o. Apenas um filtro pode ser colocado em cada canal de alimenta\u00e7\u00e3o. Portanto, o tamanho do filtro para pe\u00e7as fundidas de grandes dimens\u00f5es deve ser suficientemente grande. Ao projetar o processo de fundi\u00e7\u00e3o, o engenheiro de fundi\u00e7\u00e3o deve considerar se h\u00e1 espa\u00e7o suficiente na caixa de areia para colocar o filtro. \u00c0 medida que o tamanho do filtro aumenta, o espa\u00e7o necess\u00e1rio para coloc\u00e1-lo tamb\u00e9m aumenta proporcionalmente. Em muitos casos, n\u00e3o h\u00e1 espa\u00e7o suficiente na caixa de areia para instalar um filtro de tamanho maior. \u00c0s vezes, o engenheiro de fundi\u00e7\u00e3o precisa colocar o filtro no canal de alimenta\u00e7\u00e3o. Nesse caso, embora seja poss\u00edvel utilizar v\u00e1rios filtros de tamanho menor, na maioria das vezes ainda h\u00e1 o problema da falta de espa\u00e7o. Consequentemente, \u00e9 necess\u00e1rio aumentar o tamanho da caixa de areia para a coloca\u00e7\u00e3o do filtro, o que resulta em um aumento nos custos de modelagem.<\/p>","protected":false},"excerpt":{"rendered":"

The substantial increase in the ceramic foam filter filtration cost of large castings is an important issue that the foundry must consider. The increase in…<\/p>","protected":false},"author":1,"featured_media":5510,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233,20],"tags":[1595,485,1455,1454,1451,432,486,1447,1456,422,1441,418,1448,1453,417,416,1444,412,1452,298,1446,1596,406,1594,405],"class_list":["post-5509","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-ceramic-foam-filter","tag-alumina-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-disc-filter","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturers","tag-ceramic-foam-filter-china","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-foam-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-coatings","tag-foundry-filter","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-lanik-ceramic-foam-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-porous-ceramic-filter","tag-porous-filter-material","tag-silicon-carbide-ceramic-filter","tag-silicon-carbide-ceramic-foam-filter","tag-silicon-carbide-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFiltration Cost of Ceramic Foam Filter in Metal Foundry<\/title>\n<meta name=\"description\" content=\"The substantial increase in the ceramic foam filter filtration cost of large castings is an important issue that the foundry must consider.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-filtration-cost\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Filtration Cost of Ceramic Foam Filter in Metal Foundry\" \/>\n<meta property=\"og:description\" content=\"The substantial increase in the ceramic foam filter filtration cost of large castings is an important issue that the foundry must consider.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-filtration-cost\/\" \/>\n<meta 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