{"id":6150,"date":"2020-11-03T06:44:46","date_gmt":"2020-11-03T06:44:46","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6150"},"modified":"2020-11-03T06:47:45","modified_gmt":"2020-11-03T06:47:45","slug":"hot-top-method","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/hot-top-method\/","title":{"rendered":"M\u00e9todo Hot Top"},"content":{"rendered":"

O m\u00e9todo \u201chot top\u201d utiliza o mesmo n\u00edvel de fundi\u00e7\u00e3o para reduzir os pontos de queda da placa de distribui\u00e7\u00e3o. Ao mesmo tempo, a \u00e1rea exposta da parte superior do molde \u00e9 pequena e h\u00e1 uma \u201ctampa quente\u201d para reten\u00e7\u00e3o de calor, de modo que a temperatura de fundi\u00e7\u00e3o \u00e9 ligeiramente inferior \u00e0 do m\u00e9todo comum. No entanto, se a temperatura de fundi\u00e7\u00e3o for muito baixa, isso favorecer\u00e1 a forma\u00e7\u00e3o da barreira fria e aumentar\u00e1 sua profundidade. Se a temperatura de fundi\u00e7\u00e3o for muito alta, \u00e9 f\u00e1cil que se forme uma estrutura de rendilhado no lingote. Ela deve ser controlada adequadamente.<\/p>\n

Como todos sabemos, o n\u00edvel do l\u00edquido na cavidade do molde \u00e9 um crit\u00e9rio importante para avaliar a qualidade da fundi\u00e7\u00e3o de lingotes redondos. No m\u00e9todo comum de fundi\u00e7\u00e3o em molde met\u00e1lico, o n\u00edvel do l\u00edquido na cavidade do molde \u00e9 de cerca de 50 mm a 80 mm. Quando o metal fundido passa pelo cristalizador, a primeira camada solidificada encolhe e se separa da superf\u00edcie de trabalho do cristalizador, criando uma lacuna que dificulta seriamente o resfriamento cont\u00ednuo da superf\u00edcie externa. Somente depois que a superf\u00edcie do lingote entra na zona de resfriamento direto a \u00e1gua \u00e9 que se consegue um bom efeito de resfriamento. Portanto, a fim de minimizar a zona de segrega\u00e7\u00e3o e a \u00e1rea de resfriamento insuficiente ap\u00f3s a solidifica\u00e7\u00e3o, e alcan\u00e7ar o objetivo de melhorar a estrutura e a qualidade da superf\u00edcie do lingote, o m\u00e9todo de fundi\u00e7\u00e3o com topo quente ser\u00e1 mais ideal. A AdTech oferece canal de distribui\u00e7\u00e3o<\/a>, Bucha de cer\u00e2mica para canal de alimenta\u00e7\u00e3o<\/a>, Anel cer\u00e2mico de alumina, Tampa de fundi\u00e7\u00e3o \u201cHot Top\u201d, Anel de grafite de alta pureza<\/a>, Tampa de fundi\u00e7\u00e3o com topo quente para fundi\u00e7\u00e3o com topo quente. Isso se deve ao baixo n\u00edvel de l\u00edquido em sua cavidade l\u00edquida efetiva e ao ajuste preciso, o que torna a estrutura da se\u00e7\u00e3o transversal do lingote produzido mais uniforme.<\/p>\n

Al\u00e9m disso, o m\u00e9todo \u201chot top\u201d permite atingir o mesmo n\u00edvel de fundi\u00e7\u00e3o, facilita o uso do dispositivo de purifica\u00e7\u00e3o da massa fundida e permite controlar a recontamina\u00e7\u00e3o da massa fundida durante a fundi\u00e7\u00e3o. O \u00f3xido presente na superf\u00edcie da massa fundida durante o processo de fundi\u00e7\u00e3o n\u00e3o se mistura facilmente \u00e0 massa. Permane\u00e7a na porta de vazamento. Como o funil flutuante n\u00e3o \u00e9 utilizado, n\u00e3o \u00e9 f\u00e1cil que se formem cristais em forma de pena na parte correspondente ao funil flutuante. Essas vantagens, para a avia\u00e7\u00e3o e outros setores industriais importantes, exigem o fornecimento de moldes e pe\u00e7as forjadas com baixo teor de ar, sem inclus\u00f5es de oxida\u00e7\u00e3o e com alto desempenho estrutural, o que atender\u00e1 aos requisitos exigidos. O sistema de desgaseifica\u00e7\u00e3o online produzido pela AdTech pode melhorar efetivamente a qualidade das pe\u00e7as fundidas de alum\u00ednio e \u00e9 instalado entre o forno e a plataforma de fundi\u00e7\u00e3o.<\/p>\n

\"Equipamentos<\/p>\n

Ao mesmo tempo, com a estabilidade do processo, n\u00e3o s\u00f3 a efici\u00eancia de produ\u00e7\u00e3o da m\u00e1quina de fundi\u00e7\u00e3o quanto a taxa de rendimento da fundi\u00e7\u00e3o s\u00e3o aprimoradas. Para a oficina de processamento, o tempo de homogeneiza\u00e7\u00e3o do lingote \u00e9 reduzido, n\u00e3o h\u00e1 segrega\u00e7\u00e3o nas bordas e a rede dendr\u00edtica na se\u00e7\u00e3o transversal \u00e9 pequena, o que melhora significativamente a velocidade de extrus\u00e3o e a taxa de rendimento, permitindo obter maiores benef\u00edcios econ\u00f4micos.<\/p>\n

\u00c9 claro que, atualmente, o m\u00e9todo \u201chot top\u201d \u00e9 amplamente utilizado na produ\u00e7\u00e3o de ligas macias de pequeno di\u00e2metro, tanto no pa\u00eds quanto no exterior, mas as ligas duras de grande di\u00e2metro ainda n\u00e3o receberam a devida aten\u00e7\u00e3o. Isso se deve principalmente ao pequeno di\u00e2metro e \u00e0 alta velocidade de fundi\u00e7\u00e3o, \u00e0 baixa tens\u00e3o interna do lingote durante o processo de fundi\u00e7\u00e3o e \u00e0 baixa tend\u00eancia \u00e0 forma\u00e7\u00e3o de trincas. A situa\u00e7\u00e3o dos lingotes de grande di\u00e2metro \u00e9 diferente, e a velocidade de fundi\u00e7\u00e3o \u00e9 severamente limitada pela tend\u00eancia \u00e0 forma\u00e7\u00e3o de trincas. Para evitar trincas, \u00e9 necess\u00e1rio reduzir a velocidade de fundi\u00e7\u00e3o. No entanto, a qualidade da superf\u00edcie n\u00e3o \u00e9 t\u00e3o lisa quanto a dos lingotes de pequeno di\u00e2metro. Contudo, a longo prazo, n\u00e3o \u00e9 aconselh\u00e1vel se concentrar apenas na qualidade da superf\u00edcie e ignorar a melhoria da qualidade interna.<\/p>","protected":false},"excerpt":{"rendered":"

The hot top method uses the same level of casting to reduce the drop points of the distribution plate. At the same time, the exposed…<\/p>","protected":false},"author":1,"featured_media":6151,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-6150","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nHot Top Method for Aluminum Round Ingot Casting<\/title>\n<meta name=\"description\" content=\"The hot top method can achieve the same level of casting, it is convenient to use the melt purification device - degassing system.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/hot-top-method\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Hot Top Method for Aluminum Round 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