{"id":6332,"date":"2020-11-11T09:07:12","date_gmt":"2020-11-11T09:07:12","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6332"},"modified":"2020-11-11T09:07:12","modified_gmt":"2020-11-11T09:07:12","slug":"reduce-casting-losses","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/reduce-casting-losses\/","title":{"rendered":"Reduzir as perdas na fundi\u00e7\u00e3o"},"content":{"rendered":"

Formas de reduzir as perdas na fundi\u00e7\u00e3o<\/strong><\/p>\n

Controlar a temperatura do alum\u00ednio l\u00edquido<\/p>\n

O ponto de fus\u00e3o do alum\u00ednio \u00e9 de 660 \u2103. De modo geral, a temperatura de fundi\u00e7\u00e3o do alum\u00ednio prim\u00e1rio \u00e9 controlada em cerca de 730 \u2103 ou at\u00e9 menos. A fluidez da liga de alum\u00ednio \u00e9, consequentemente, menor do que a do alum\u00ednio prim\u00e1rio, situando-se entre 710 \u2103 e 730 \u2103. Para uso direto da unidade de alum\u00ednio l\u00edquido na c\u00e9lula eletrol\u00edtica, quando o alum\u00ednio l\u00edquido em alta temperatura entra no forno de mistura, ele deve ser misturado com material frio em tempo h\u00e1bil, ou seja, adicionar alum\u00ednio de qualidade inferior, esc\u00f3ria de alum\u00ednio, etc., ao forno de mistura e reten\u00e7\u00e3o; ou parte da liga intermedi\u00e1ria pode ser adicionada ao forno com anteced\u00eancia. Forma-se um estado de fus\u00e3o sob press\u00e3o, o que n\u00e3o apenas aumenta o rendimento real, mas tamb\u00e9m reduz a temperatura. Ao mesmo tempo, a superf\u00edcie do material frio adicionado deve estar limpa e livre de manchas de \u00f3leo; caso contr\u00e1rio, ele pode queimar, liberar calor e promover a combust\u00e3o. Em resumo, reduzir efetivamente a temperatura do alum\u00ednio fundido at\u00e9 a temperatura de fundi\u00e7\u00e3o correspondente pode diminuir a grande influ\u00eancia da temperatura nas perdas de fundi\u00e7\u00e3o.<\/p>\n

Reduzir a intensidade do contato entre o alum\u00ednio l\u00edquido e o ar. Quanto maior for a intensidade do contato entre o alum\u00ednio l\u00edquido e o oxig\u00eanio, mais graves ser\u00e3o as perdas por oxida\u00e7\u00e3o e maiores ser\u00e3o as perdas na fundi\u00e7\u00e3o.<\/p>\n

1) Reduzir o tempo de contato entre o alum\u00ednio l\u00edquido e o oxig\u00eanio: \u2460 Desde que sejam atendidos os requisitos de produ\u00e7\u00e3o, transformar o alum\u00ednio l\u00edquido no forno em produtos acabados o mais r\u00e1pido poss\u00edvel. \u00c9 recomend\u00e1vel produzir apenas as quantidades necess\u00e1rias para o plant\u00e3o e evitar que o alum\u00ednio l\u00edquido permane\u00e7a no forno por muito tempo; \u2461 Organize adequadamente os equipamentos de fus\u00e3o e fundi\u00e7\u00e3o para encurtar ao m\u00e1ximo o comprimento do canal de fundi\u00e7\u00e3o, a fim de reduzir o tempo de exposi\u00e7\u00e3o do alum\u00ednio l\u00edquido ao ar. Ao mesmo tempo, a parte superior do canal de fundi\u00e7\u00e3o pode ser coberta com uma placa isolante de silicato de alum\u00ednio, que possui certo efeito isolante e pode reduzir o teor de oxig\u00eanio no canal de fundi\u00e7\u00e3o<\/a>.<\/p>\n

\"Reduzir<\/p>\n

Em resumo, evite o armazenamento prolongado de alum\u00ednio fundido no forno de mistura por diversos motivos, a fim de reduzir o tempo de contato entre o alum\u00ednio fundido e o oxig\u00eanio e, assim, diminuir as perdas na fundi\u00e7\u00e3o.<\/p>\n

2) Controlar o m\u00e9todo de mistura do alum\u00ednio l\u00edquido: seja a mistura manual com um grande ancinho ou a mistura mec\u00e2nica, ela \u00e9 realizada com a porta do forno aberta, o que n\u00e3o s\u00f3 provoca grandes flutua\u00e7\u00f5es no n\u00edvel do l\u00edquido e aumenta a \u00e1rea de contato com o oxig\u00eanio, mas tamb\u00e9m eleva o teor de oxig\u00eanio no forno. Isso inevitavelmente acelera a rea\u00e7\u00e3o qu\u00edmica mencionada acima e aumenta a perda por combust\u00e3o. A agita\u00e7\u00e3o eletromagn\u00e9tica pode ser realizada com a porta fechada, e a flutua\u00e7\u00e3o do n\u00edvel do l\u00edquido \u00e9 pequena, o que evita efetivamente as desvantagens correspondentes. Ao mesmo tempo, ela tamb\u00e9m pode reduzir a umidade do ar que entra no forno e diminuir a probabilidade de absor\u00e7\u00e3o de hidrog\u00eanio pelo alum\u00ednio l\u00edquido.<\/p>\n

3) Controle a altura do jato durante a refina\u00e7\u00e3o do alum\u00ednio l\u00edquido: O m\u00e9todo geral de refina\u00e7\u00e3o consiste em espalhar manualmente o agente refinador no forno e, em seguida, realizar a agita\u00e7\u00e3o e a refina\u00e7\u00e3o; no entanto, para a produ\u00e7\u00e3o de algumas ligas, \u00e9 necess\u00e1ria a refina\u00e7\u00e3o por inje\u00e7\u00e3o de nitrog\u00eanio (o tempo de refina\u00e7\u00e3o \u00e9 mais longo, podendo chegar a 30 minutos, mais ou menos), haver\u00e1 inevitavelmente uma certa altura de bolhas, na horizontal para os lados e na vertical em dire\u00e7\u00e3o ao topo, o que causar\u00e1 uma enorme flutua\u00e7\u00e3o do alum\u00ednio l\u00edquido. Portanto, \u00e9 melhor ajustar a press\u00e3o do nitrog\u00eanio para controlar a altura das bolhas entre 10 e 15 mm.<\/p>","protected":false},"excerpt":{"rendered":"

Ways to Reduce Casting Losses Control the temperature of liquid aluminum The melting point of aluminum is 660\u2103. Generally speaking, the casting temperature of primary…<\/p>","protected":false},"author":1,"featured_media":6333,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-6332","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nReduce Casting Losses by Controlling the Temperature<\/title>\n<meta name=\"description\" content=\"Control the temperature of liquid aluminum, reduce the contact strength and time between molten aluminum and oxygen to reduce casting losses.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/reduce-casting-losses\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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