{"id":6503,"date":"2020-11-16T09:06:22","date_gmt":"2020-11-16T09:06:22","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6503"},"modified":"2020-11-16T09:06:22","modified_gmt":"2020-11-16T09:06:22","slug":"hot-cap-for-aluminum-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/hot-cap-for-aluminum-casting\/","title":{"rendered":"Tampa t\u00e9rmica para fundi\u00e7\u00e3o de alum\u00ednio"},"content":{"rendered":"

Acima do cristalizador resfriado a \u00e1gua, instale uma tampa de reten\u00e7\u00e3o de calor feita de material de filme isolante t\u00e9rmico, tamb\u00e9m chamada de \u201ctampa t\u00e9rmica\u201d para fundi\u00e7\u00e3o de alum\u00ednio. Os requisitos para a tampa t\u00e9rmica s\u00e3o: n\u00e3o reagir quimicamente com o alum\u00ednio fundido, n\u00e3o absorver umidade, n\u00e3o absorver \u00f3leo, n\u00e3o molhar o alum\u00ednio, apresentar resist\u00eancia a altas temperaturas, bom desempenho de isolamento, resist\u00eancia ao choque t\u00e9rmico, boa resist\u00eancia mec\u00e2nica, facilidade de substitui\u00e7\u00e3o e manuten\u00e7\u00e3o, al\u00e9m de pre\u00e7o acess\u00edvel.<\/p>\n

Composi\u00e7\u00e3o tradicional do \u201chot hat\u201d. Os moldes tradicionais do \u201chot top\u201d incluem tampa de fundi\u00e7\u00e3o para parte superior quente<\/a>, an\u00e9is de veda\u00e7\u00e3o com isolamento t\u00e9rmico, moldes, an\u00e9is de grafite, etc. O revestimento externo da tampa quente \u00e9 soldado com uma chapa de ferro de 3 mm de espessura, e o revestimento interno \u00e9 feito de placa de amianto de 4 a 5 mm ou feltro de silicato de alum\u00ednio. A altura da tampa quente \u00e9 de 80 a 100 m. Se a tampa quente for muito curta, ocorrer\u00e3o turbul\u00eancias e ser\u00e1 dif\u00edcil controlar o n\u00edvel do l\u00edquido. Quando a press\u00e3o est\u00e1tica do metal \u00e9 muito alta, \u00e9 f\u00e1cil ocorrer vazamento de alum\u00ednio. Ao mesmo tempo, h\u00e1 tamb\u00e9m uma tend\u00eancia ao aumento da segrega\u00e7\u00e3o do flutuador, o que n\u00e3o contribui para a melhoria da qualidade da superf\u00edcie.<\/p>\n

\"Tampa<\/p>\n

Durante a fundi\u00e7\u00e3o, o n\u00edvel do metal \u00e9 controlado para ficar a cerca de 20 mm de dist\u00e2ncia da borda superior da tampa quente. O di\u00e2metro interno da tampa quente \u00e9 igual ao di\u00e2metro interno da junta isolante t\u00e9rmica de silicato de alum\u00ednio, que \u00e9 3 a 5 mm menor que o anel de grafite. A junta de veda\u00e7\u00e3o com isolamento t\u00e9rmico \u00e9 feita de feltro de fibra de silicato de alum\u00ednio com espessura de 5 a 8 mm. Como o feltro de silicato de alum\u00ednio possui bom desempenho de isolamento t\u00e9rmico, ele impede que a \u00e1rea de cristaliza\u00e7\u00e3o se expanda para cima e apresenta um certo grau de elasticidade. Ele n\u00e3o permite a infiltra\u00e7\u00e3o de alum\u00ednio l\u00edquido e \u00e9 pr\u00e1tico para garantir a veda\u00e7\u00e3o. A dist\u00e2ncia de sali\u00eancia entre o lado interno da junta de veda\u00e7\u00e3o superaquecida e o molde deve ser a menor poss\u00edvel, geralmente inferior a 3 a 5 mm.<\/p>\n

Para reduzir o impacto do saliente na superf\u00edcie do lingote durante a produ\u00e7\u00e3o, pode-se utilizar um plano inclinado com um \u00e2ngulo de inclina\u00e7\u00e3o de 45\u00b0 em rela\u00e7\u00e3o \u00e0 horizontal. O molde \u00e9 revestido com um anel de grafite, e uma base de alum\u00ednio com 8 mm de altura \u00e9 deixada sob o anel de grafite para atender \u00e0s necessidades da base de fundi\u00e7\u00e3o com m\u00faltiplos moldes. O di\u00e2metro interno da base de alum\u00ednio \u00e9 1 a 1,5 mm maior do que o di\u00e2metro interno do anel de grafite.<\/p>\n

A altura total do molde \u00e9 igual \u00e0 soma da altura do anel de grafite<\/a> e a altura da mesa de alum\u00ednio. A altura do cristalizador corresponde \u00e0 altura da zona efetiva de cristaliza\u00e7\u00e3o, que geralmente \u00e9 mantida entre 15 e 50 mm na produ\u00e7\u00e3o.<\/p>\n

A altura do anel de grafite \u00e9 um par\u00e2metro importante na fundi\u00e7\u00e3o com topo quente. Se for muito pequena, a \u00e1rea de cristaliza\u00e7\u00e3o subir\u00e1 e penetrar\u00e1 profundamente na camada de veda\u00e7\u00e3o e isolamento t\u00e9rmico, o que facilmente causar\u00e1 marcas de tra\u00e7\u00e3o e rachaduras na superf\u00edcie do lingote. Se for muito alta, a \u00e1rea de contato entre o metal no estado semissolidificado da borda da pe\u00e7a fundida e o anel de grafite ser\u00e1 grande, e a superf\u00edcie do lingote n\u00e3o ficar\u00e1 lisa. O di\u00e2metro interno do anel de grafite desempenha a fun\u00e7\u00e3o de dimensionamento. A espessura do anel de grafite deve ser a mais fina poss\u00edvel; no entanto, levando em conta a resist\u00eancia da pr\u00f3pria grafite e para atender \u00e0s necessidades de processamento, a espessura deve ser de 4 mm. Os requisitos para os an\u00e9is de grafite s\u00e3o: boa condutividade t\u00e9rmica, lubrifica\u00e7\u00e3o, acabamento adequado e resist\u00eancia.<\/p>\n

Molde do tipo \u201chot top\u201d de novo modelo: Ao utilizar a fundi\u00e7\u00e3o \u201chot top\u201d multimodo, o molde \u00e9 instalado sob a plataforma de vazamento do tanque de \u00e1gua, e a tampa quente para fundi\u00e7\u00e3o de alum\u00ednio fica localizada acima da plataforma de vazamento, formando um sistema \u201chot top\u201d unificado canal de distribui\u00e7\u00e3o<\/a>. A lateral do molde \u00e9 aberta para permitir a fundi\u00e7\u00e3o com m\u00faltiplos moldes.<\/p>","protected":false},"excerpt":{"rendered":"

Above the water-cooled crystallizer, install a heat preservation cap made of thermal insulation film material, also called a hot cap for aluminum casting. The requirement…<\/p>","protected":false},"author":1,"featured_media":6504,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[],"class_list":["post-6503","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo"],"yoast_head":"\nHot Cap for Aluminum Casting -sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"When using multi-mode hot top casting, hot cap for aluminum casting is located above the pouring platform to form distribution launder.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/hot-cap-for-aluminum-casting\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Hot Cap for Aluminum 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