{"id":6662,"date":"2020-11-25T03:04:37","date_gmt":"2020-11-25T03:04:37","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6662"},"modified":"2020-11-25T03:04:37","modified_gmt":"2020-11-25T03:04:37","slug":"foam-ceramic-filter-for-molten-aluminum","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filter-for-molten-aluminum\/","title":{"rendered":"Filtro cer\u00e2mico de espuma para alum\u00ednio fundido"},"content":{"rendered":"

O filtro cer\u00e2mico de espuma de alta qualidade para alum\u00ednio fundido desempenha um papel muito importante na melhoria da qualidade da fundi\u00e7\u00e3o. Ele \u00e9 capaz de filtrar com efic\u00e1cia as inclus\u00f5es l\u00edquidas e s\u00f3lidas n\u00e3o met\u00e1licas presentes no metal fundido em uma ou duas etapas, reduzindo assim a forma\u00e7\u00e3o de buracos de esc\u00f3ria, melhorando as propriedades mec\u00e2nicas das pe\u00e7as fundidas, diminuindo a margem de usinagem, aprimorando o acabamento superficial e prolongando a vida \u00fatil das pe\u00e7as fundidas. Atualmente, todos os tipos de pe\u00e7as fundidas complexas, como blocos-cil\u00edndros e cabe\u00e7otes de cilindro produzidos por fundi\u00e7\u00f5es, exigem o uso de filtros cer\u00e2micos de espuma para alum\u00ednio fundido, com um consumo anual que chega a dezenas de milh\u00f5es de unidades. A AdTech possui um sistema completo de controle de qualidade para filtros de cer\u00e2mica em espuma, incluindo normas t\u00e9cnicas, equipamentos de teste e m\u00e9todos de ensaio, a fim de garantir o cumprimento dos requisitos de qualidade da produ\u00e7\u00e3o.<\/p>\n

Quando a liga \u00e9 produzida no forno de mistura e agente refinador<\/a> Quando \u00e9 adicionado, as inclus\u00f5es de esc\u00f3ria e os agregados resultantes de uma opera\u00e7\u00e3o inadequada n\u00e3o s\u00e3o removidos, o que resulta em inclus\u00f5es secund\u00e1rias de esc\u00f3ria.<\/p>\n

Os fragmentos de tijolo refrat\u00e1rio e o sedimento do fundo s\u00e3o arrastados para dentro do alum\u00ednio fundido.<\/p>\n

Quando o alum\u00ednio fundido passa pela boca de vazamento e pela rampa do forno de fus\u00e3o, os res\u00edduos acumulados na boca de vazamento e a lama aderida \u00e0 rampa s\u00e3o arrastados pelo fluxo do alum\u00ednio fundido e acabam sendo incorporados aos produtos acabados de liga de alum\u00ednio.<\/p>\n

O \u00f3xido presente na superf\u00edcie do alum\u00ednio l\u00edquido em movimento \u00e9 arrastado para dentro do alum\u00ednio l\u00edquido, causando a forma\u00e7\u00e3o de inclus\u00f5es de esc\u00f3ria.<\/p>\n

Depois que o material da liga de alum\u00ednio \u00e9 misturado com esc\u00f3ria, as propriedades das pe\u00e7as submetidas a processamento de profundidade da liga s\u00e3o prejudicadas, e a taxa de rendimento \u00e9 reduzida, o que causar\u00e1 certas perdas econ\u00f4micas. Na produ\u00e7\u00e3o, \u00e9 necess\u00e1rio adotar medidas de remo\u00e7\u00e3o e filtragem de esc\u00f3ria para eliminar, na medida do poss\u00edvel, as inclus\u00f5es de esc\u00f3ria.<\/p>\n

A inclus\u00e3o de esc\u00f3ria na fundi\u00e7\u00e3o de ligas de alum\u00ednio \u00e9 um dos principais fatores que afetam a qualidade dos produtos de transforma\u00e7\u00e3o avan\u00e7ada. A qualidade dos produtos afeta diretamente sua participa\u00e7\u00e3o no mercado e os benef\u00edcios econ\u00f4micos. Para sobreviver e nos desenvolver, precisamos aumentar o valor agregado dos produtos e avan\u00e7ar na transforma\u00e7\u00e3o avan\u00e7ada.<\/p>\n

\"Filtro<\/p>\n

Com o objetivo de remover as inclus\u00f5es de esc\u00f3ria da liga de alum\u00ednio, o problema das inclus\u00f5es de esc\u00f3ria nessa liga foi significativamente amenizado por meio da adi\u00e7\u00e3o de um removedor de esc\u00f3ria e de uma opera\u00e7\u00e3o cuidadosa, mas a solu\u00e7\u00e3o ainda n\u00e3o \u00e9 completa. Para melhorar a situa\u00e7\u00e3o de forma abrangente, a f\u00e1brica de alum\u00ednio vem realizando experimentos com uma placa filtrante de cer\u00e2mica espumosa para filtrar e purificar o alum\u00ednio l\u00edquido.<\/p>\n

Os resultados dos testes mostram que o problema da inclus\u00e3o de esc\u00f3ria ap\u00f3s a filtragem e a purifica\u00e7\u00e3o por filtro cer\u00e2mico de espuma<\/a> A quest\u00e3o da placa foi totalmente resolvida. Os usu\u00e1rios t\u00eam dado um bom feedback. Devido \u00e0 grande quantidade de placas filtrantes de cer\u00e2mica e ao alto pre\u00e7o, a fim de reduzir o custo de produ\u00e7\u00e3o, contamos com uma linha de produ\u00e7\u00e3o especial de placas filtrantes de espuma cer\u00e2mica. Antes de sa\u00edrem da f\u00e1brica, garantimos a qualidade do produto por meio de inspe\u00e7\u00f5es de qualidade.<\/p>","protected":false},"excerpt":{"rendered":"

High quality foam ceramic filter for molten aluminum plays a very important role in improving casting quality. It can effectively filter liquid and solid non-metallic…<\/p>","protected":false},"author":1,"featured_media":6663,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1598,1599,1595,485,1455,1454,1451,432,486,1726,1606,21,1601,1600,1456,422,1597,1605,418,1453,417,412,1452,1604,298,1603,1596,1594,405],"class_list":["post-6662","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-20-ppi-filter-foam","tag-30-ppi-filter-foam","tag-alumina-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-disc-filter","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturers","tag-ceramic-filter-manufacturing-process","tag-ceramic-filter-price","tag-ceramic-foam-filter","tag-ceramic-foam-filter-manufacturer-process","tag-ceramic-foam-filter-manufacturers-india","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-filter-foundry","tag-foam-furnace-filter","tag-foundry-ceramic-filters","tag-foundry-filter","tag-foundry-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-open-cell-foam-filter-material","tag-porous-ceramic-filter","tag-reticulated-foam-filter","tag-silicon-carbide-ceramic-filter","tag-silicon-carbide-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFoam Ceramic Filter for Molten Aluminum Purification<\/title>\n<meta name=\"description\" content=\"In order to reduce the production cost, we have a special ceramic foam filter for molten aluminum production line and quality control system.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filter-for-molten-aluminum\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Foam Ceramic Filter for Molten Aluminum Purification\" \/>\n<meta property=\"og:description\" content=\"In order to reduce the production cost, we have a special ceramic foam filter for molten aluminum production line and quality control system.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filter-for-molten-aluminum\/\" 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