{"id":6686,"date":"2020-11-25T09:27:45","date_gmt":"2020-11-25T09:27:45","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6686"},"modified":"2020-11-25T09:27:45","modified_gmt":"2020-11-25T09:27:45","slug":"ceramic-foam-filter-for-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-for-aluminum-alloy\/","title":{"rendered":"Filtro de espuma cer\u00e2mica para liga de alum\u00ednio"},"content":{"rendered":"

Na produ\u00e7\u00e3o de pe\u00e7as fundidas de alum\u00ednio, a taxa de rejei\u00e7\u00e3o devido a defeitos de fundi\u00e7\u00e3o, como inclus\u00f5es n\u00e3o met\u00e1licas, geralmente atinge 50% 60% do n\u00famero total de rejei\u00e7\u00f5es. Os defeitos por inclus\u00e3o n\u00e3o apenas reduzem drasticamente as propriedades mec\u00e2nicas das pe\u00e7as fundidas, mas tamb\u00e9m t\u00eam um efeito prejudicial sobre suas propriedades de usinagem e apar\u00eancia. A purifica\u00e7\u00e3o de ligas l\u00edquidas de fundi\u00e7\u00e3o e a redu\u00e7\u00e3o ou elimina\u00e7\u00e3o de v\u00e1rias inclus\u00f5es n\u00e3o met\u00e1licas s\u00e3o, sem d\u00favida, uma medida t\u00e9cnica muito importante para se obter pe\u00e7as fundidas de alta qualidade. Desde a primeira pesquisa bem-sucedida com filtro de espuma cer\u00e2mica para liga de alum\u00ednio, em 1978, a tecnologia de filtros de espuma cer\u00e2mica tem se desenvolvido rapidamente. O uso da tecnologia de filtros de espuma cer\u00e2mica permite atingir efetivamente o objetivo de purificar a liga de alum\u00ednio fundida.<\/p>\n

O filtro de espuma cer\u00e2mica (CFF) para liga de alum\u00ednio utiliza espuma de poliuretano como suporte, que \u00e9 imersa em um revestimento composto por p\u00f3 cer\u00e2mico, aglutinante, auxiliar de sinteriza\u00e7\u00e3o, agente de suspens\u00e3o etc., e, em seguida, o excesso de revestimento \u00e9 removido por espremedura. O revestimento cer\u00e2mico \u00e9 aplicado uniformemente sobre a estrutura de suporte para formar um corpo verde, que \u00e9 ent\u00e3o seco e cozido em altas temperaturas.<\/p>\n

Filtros cer\u00e2micos de espuma<\/a> s\u00e3o divididos em dois tipos: o tipo de liga\u00e7\u00e3o e o tipo de sinteriza\u00e7\u00e3o. O primeiro utiliza um aglutinante para unir as part\u00edculas finas de cer\u00e2mica, enquanto o segundo recorre \u00e0 manuten\u00e7\u00e3o do calor em alta temperatura para sinterizar e fundir as part\u00edculas finas de cer\u00e2mica mais puras.<\/p>\n

\"Filtro<\/p>\n

A estrutura esquel\u00e9tica exclusiva em forma de malha tridimensional com orif\u00edcios curvos interligados do filtro de espuma cer\u00e2mica<\/a> faz com que tenha uma porosidade aberta t\u00e3o alta quanto a do 80%-90% e apresenta os tr\u00eas mecanismos de filtragem e purifica\u00e7\u00e3o a seguir:<\/p>\n

Uma delas \u00e9 a intercepta\u00e7\u00e3o mec\u00e2nica. A segunda \u00e9 a remo\u00e7\u00e3o por retifica\u00e7\u00e3o; ou seja, o efeito de retifica\u00e7\u00e3o do filtro faz com que o canal \u00e0 frente do filtro fique cheio, de modo que a \u00e1gua de alum\u00ednio filtrada permane\u00e7a em um estado de fluxo laminar suave, e as rea\u00e7\u00f5es de oxida\u00e7\u00e3o e eros\u00e3o da \u00e1gua de alum\u00ednio sejam enfraquecidas, facilitando assim que as inclus\u00f5es flutuem e sejam capturadas, reduzindo assim o n\u00famero de inclus\u00f5es secund\u00e1rias ap\u00f3s o filtro. A terceira \u00e9 a adsor\u00e7\u00e3o profunda, ou seja, as pequenas inclus\u00f5es que entram no filtro s\u00e3o adsorvidas na estrutura ou ficam presas nos cantos mortos da rede devido ao contato total com a rede cer\u00e2mica, que possui um trajeto de fluxo complexo.<\/p>\n

O filtro de espuma cer\u00e2mica para liga de alum\u00ednio utiliza esses tr\u00eas mecanismos de filtragem e purifica\u00e7\u00e3o para remover com efici\u00eancia grandes inclus\u00f5es e algumas pequenas inclus\u00f5es em suspens\u00e3o, com tamanho de at\u00e9 dezenas de m\u00edcrons, do metal fundido.<\/p>","protected":false},"excerpt":{"rendered":"

In aluminum casting production, the casting rejection rate due to casting defects such as non-metallic inclusions generally reaches 50% 60% of the total number of…<\/p>","protected":false},"author":1,"featured_media":6688,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1778,4128,1455,1774,4523,1451,4131,4132,432,1438,1753,427,219,4129,1597,1729,4130,165,1781,1782,89,655,4526,4525,1452,4522,1780,752],"class_list":["post-6686","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filters","tag-alumina-foam-ceramic-filters","tag-asian-foundry-filters","tag-cast-filters","tag-ceramic-casting-filters","tag-ceramic-disc-filter","tag-ceramic-filter-for-casting","tag-ceramic-filter-for-molten-metal","tag-ceramic-filter-foundry","tag-ceramic-filter-suppliers","tag-ceramic-filters-for-foundry","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-applications","tag-filter-foundry","tag-foam-ceramic-filters","tag-foam-ceramics","tag-foam-filter-manufacturers","tag-foam-furnace-filters","tag-metal-foam-filters","tag-molten-aluminum-filter","tag-molten-aluminum-filtration","tag-molten-aluminum-foam-filter","tag-molten-metal-ceramic-filters","tag-molten-metal-filtration","tag-molten-metal-foam-filters","tag-porous-ceramic-filters","tag-zirconia-ceramic-foam-filter"],"yoast_head":"\nCeramic Foam Filter for Aluminum Alloy Purification<\/title>\n<meta name=\"description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foam Filter for Aluminum Alloy Purification\" \/>\n<meta property=\"og:description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta 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