{"id":6708,"date":"2020-11-26T07:13:16","date_gmt":"2020-11-26T07:13:16","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6708"},"modified":"2020-11-26T07:13:16","modified_gmt":"2020-11-26T07:13:16","slug":"foam-ceramic-filtration-technology","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/foam-ceramic-filtration-technology\/","title":{"rendered":"Tecnologia de filtra\u00e7\u00e3o com espuma cer\u00e2mica"},"content":{"rendered":"

A tecnologia de filtragem com cer\u00e2mica espumosa surgiu na d\u00e9cada de 1970 e tem sido amplamente adotada nos Estados Unidos, Canad\u00e1, Jap\u00e3o, Fran\u00e7a, Austr\u00e1lia e Su\u00ed\u00e7a. \u00c9 a maneira mais eficaz de remover inclus\u00f5es do alum\u00ednio fundido.<\/p>\n

Nos \u00faltimos anos, algumas novas tecnologias para a purifica\u00e7\u00e3o do alum\u00ednio fundido t\u00eam sido pesquisadas tanto no pa\u00eds quanto no exterior, tais como o processamento din\u00e2mico a v\u00e1cuo, a purifica\u00e7\u00e3o por desgaseifica\u00e7\u00e3o cont\u00ednua por ultrassom e os filtros de cer\u00e2mica de corindo, que t\u00eam obtido resultados muito bons. No entanto, esses m\u00e9todos de processo s\u00e3o relativamente complicados e onerosos, sendo dif\u00edcil promov\u00ea-los amplamente na produ\u00e7\u00e3o. Quanto \u00e0 peneira met\u00e1lica e \u00e0 filtragem com tecido de fibra, apenas as grandes inclus\u00f5es na liga de alum\u00ednio fundida podem ser removidas, mas as inclus\u00f5es abaixo do n\u00edvel de m\u00edcron n\u00e3o podem ser eliminadas, e a peneira met\u00e1lica tamb\u00e9m contamina a liga de alum\u00ednio. O uso de placas filtrantes de cer\u00e2mica espumosa permite filtrar inclus\u00f5es finas e melhorar significativamente as propriedades mec\u00e2nicas e a qualidade est\u00e9tica das pe\u00e7as fundidas.<\/p>\n

Tecnologia de filtra\u00e7\u00e3o com espuma cer\u00e2mica<\/strong><\/p>\n

O placa filtrante de espuma cer\u00e2mica<\/a> possui uma rede multicamadas e orif\u00edcios passantes multidimensionais, e os orif\u00edcios se comunicam entre si. Durante a filtragem, o alum\u00ednio fundido transporta inclus\u00f5es e flui ao longo dos canais sinuosos e poros, sendo diretamente interceptado, adsorvido, depositado etc. ao entrar em contato com a estrutura espumada da placa filtrante. Quando o material fundido flui pelo orif\u00edcio, o canal da placa filtrante \u00e9 curvo; o material fundido que passa pelo canal muda a dire\u00e7\u00e3o do fluxo, e as inclus\u00f5es colidem com a parede do orif\u00edcio e aderem firmemente a ela.<\/p>\n

\"Filtros<\/p>\n

Aplica\u00e7\u00f5es do filtro de espuma cer\u00e2mica<\/strong><\/p>\n

A placa filtrante de espuma cer\u00e2mica est\u00e1 instalada no Caixa de filtro CFF<\/a>. Ele pode passar pelas linhas de resfriamento e aquecimento sem rachar e possui alta resist\u00eancia, bom desempenho na reten\u00e7\u00e3o de calor e outras vantagens. Quanto mais pr\u00f3xima a caixa de filtragem estiver da placa divis\u00f3ria, melhor, pois isso pode encurtar a dist\u00e2ncia percorrida pelo fluxo ap\u00f3s a filtragem do alum\u00ednio l\u00edquido e reduzir ou evitar a oxida\u00e7\u00e3o. O alum\u00ednio fundido flui para fora da boca do forno, passa pela caixa de filtragem e, em seguida, flui pela calha de fluxo para a placa distribuidora. Quando o dispositivo de filtragem \u00e9 acionado, a queda antes e depois da filtragem do metal fundido \u00e9 de cerca de 50 mm. Com o prolongamento do tempo de filtragem, as inclus\u00f5es na superf\u00edcie da placa de filtragem e na parede dos poros aumentam, a vaz\u00e3o do filtro diminui e a diferen\u00e7a entre a parte dianteira e a traseira aumenta. No final da fundi\u00e7\u00e3o, a queda aumenta para 60 a 120 n. A sele\u00e7\u00e3o da placa filtrante deve basear-se no fluxo do alum\u00ednio fundido e, em segundo lugar, deve-se levar em considera\u00e7\u00e3o a limpeza do metal fundido, o maior teor de inclus\u00f5es e a vaz\u00e3o total do metal fundido.<\/p>\n

A efic\u00e1cia da filtragem de metal fundido pelo filtro de espuma cer\u00e2mica \u00e9 garantida principalmente por seu tamanho e porosidade. Quanto maiores forem os poros da placa filtrante, pior ser\u00e1 a remo\u00e7\u00e3o de esc\u00f3ria. Para pe\u00e7as fundidas de alum\u00ednio com requisitos rigorosos, deve-se selecionar uma placa filtrante com poros pequenos. Por exemplo, utiliza-se uma placa filtrante com 40 a 45 orif\u00edcios por polegada.<\/p>\n

Ao projetar o dispositivo de filtragem, \u00e9 necess\u00e1rio garantir que a placa de filtragem esteja imersa no alum\u00ednio fundido durante a vaz\u00e3o da massa fundida, de acordo com as especifica\u00e7\u00f5es do palete selecionado, bem como com a inclina\u00e7\u00e3o da boca do forno e da placa divis\u00f3ria. Al\u00e9m disso, deve-se levar em conta que a instala\u00e7\u00e3o e a desmontagem sejam muito seguras e convenientes, e que o alum\u00ednio l\u00edquido na caixa de filtragem possa ser completamente drenado ap\u00f3s a fundi\u00e7\u00e3o do metal.<\/p>\n

A pr\u00e1tica tem demonstrado que a tecnologia de filtragem com filtros de cer\u00e2mica em espuma \u00e9, atualmente, a ferramenta mais eficaz para remover inclus\u00f5es oxidadas em fundi\u00e7\u00f5es de renome. A filtragem geral por fibra s\u00f3 consegue remover inclus\u00f5es de grande porte, enquanto as placas de filtro de cer\u00e2mica em espuma s\u00e3o capazes de filtrar simultaneamente tanto as inclus\u00f5es de grande porte quanto as de pequeno porte.<\/p>","protected":false},"excerpt":{"rendered":"

Foam ceramic filtration technology came out in the 1970s and has been rapidly widely used in the United States, Canada, Japan, France, Australia, and Switzerland.…<\/p>","protected":false},"author":1,"featured_media":6718,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[7170,7173,7172,7171,7151,7149,7148,7150,7175,7163,7165,7161,7162,7174,7164,7155,7153,7157,7156,7154,7152,7160,7159,7158,7166,7167,7169,7176,7168],"class_list":["post-6708","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-foam-ceramic-filtration-technology-to-career-opportunities-dubal","tag-foam-ceramic-filtration-technology-to-dubai-aluminium-dubal-careers-jobs","tag-foam-ceramic-filtration-technology-to-dubai-aluminium-company","tag-foam-ceramic-filtration-technology-to-dubai-aluminium-company-limited","tag-foam-ceramic-filtration-technology-to-dubai-aluminum-agency-in-the-philippines","tag-foam-ceramic-filtration-technology-to-dubai-aluminum-co-dubal","tag-foam-ceramic-filtration-technology-to-dubai-aluminum-company-contact-number","tag-foam-ceramic-filtration-technology-to-dubai-aluminum-company-vacancies","tag-foam-ceramic-filtration-technology-to-dubal-local-business","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-dubai","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-jebel-ali","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-job-vacancies-2018","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-jobs","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-jobs-in-dubai","tag-foam-ceramic-filtration-technology-to-dubal-aluminium-website","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-agency","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-careers","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-company-ltd","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-job-vacancies","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-jobs","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-jobs-2015","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-map","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-smelter","tag-foam-ceramic-filtration-technology-to-dubal-aluminum-uae","tag-foam-ceramic-filtration-technology-to-dubal-america-inc","tag-foam-ceramic-filtration-technology-to-dubal-america-st-louis-mo","tag-foam-ceramic-filtration-technology-to-dubal-california","tag-foam-ceramic-filtration-technology-to-dubal-reviews","tag-foam-ceramic-filtration-technology-to-dubal-salary"],"yoast_head":"\nFoam 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