{"id":6738,"date":"2020-11-27T02:18:30","date_gmt":"2020-11-27T02:18:30","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6738"},"modified":"2020-11-27T02:18:30","modified_gmt":"2020-11-27T02:18:30","slug":"adtech-degassing-equipment","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/adtech-degassing-equipment\/","title":{"rendered":"Equipamentos de desgaseifica\u00e7\u00e3o da AdTech"},"content":{"rendered":"

Os equipamentos de desgaseifica\u00e7\u00e3o da AdTech possuem um corpo de forno com vida \u00fatil ultralonga, fabricado com uma nova tecnologia de produ\u00e7\u00e3o de material fundido com alto teor de sil\u00edcio. O rotor de desgaseifica\u00e7\u00e3o, a manga de prote\u00e7\u00e3o do aquecedor e a manga de prote\u00e7\u00e3o do termopar s\u00e3o todos fabricados com tecnologia de cer\u00e2mica de nitreto de sil\u00edcio (Si\u2083N\u2084), aplicada na produ\u00e7\u00e3o de produtos de alum\u00ednio de alto valor agregado e com elevados requisitos de desempenho t\u00e9cnico.<\/p>\n

A AdTech on-line equipamento de desgaseifica\u00e7\u00e3o<\/a> O equipamento produzido \u00e9 instalado entre o forno e a m\u00e1quina de fundi\u00e7\u00e3o, e sua fun\u00e7\u00e3o \u00e9 eliminar o hidrog\u00eanio e outros res\u00edduos contidos no alum\u00ednio fundido e em suas ligas, que afetam sua qualidade e propriedades mec\u00e2nicas. Ele possui duas fun\u00e7\u00f5es: processamento e aquecimento. \u00c9 utilizado principalmente para a purifica\u00e7\u00e3o do material fundido na produ\u00e7\u00e3o de produtos de alum\u00ednio de alta precis\u00e3o, como discos r\u00edgidos de computador, tambores de fotocopiadoras coloridas e em preto e branco, l\u00e3 de folha de alum\u00ednio de micr\u00f4metros, placas de PS para impress\u00e3o, materiais para enlatados, trens de pouso de aeronaves, p\u00e1s de ventilador de motores de turbina a jato e muitos outros.<\/p>\n

Os equipamentos de desgaseifica\u00e7\u00e3o da AdTech dividem-se principalmente em v\u00e1rias categorias: caixa de desgaseifica\u00e7\u00e3o de rotor \u00fanico, caixa de desgaseifica\u00e7\u00e3o de rotor duplo e caixa de desgaseifica\u00e7\u00e3o de tr\u00eas rotores.<\/p>\n

\"Equipamentos<\/p>\n

Instru\u00e7\u00f5es para o uso do equipamento de desgaseifica\u00e7\u00e3o online da AdTech<\/strong><\/p>\n

Quando o forno termina o processo, o elemento de aquecimento \u00e9 desligado antes que o alum\u00ednio fundido entre na caixa. Quando a temperatura do aquecedor se aproxima da do alum\u00ednio fundido, um g\u00e1s inerte \u00e9 introduzido no rotor e, em seguida, o alum\u00ednio fundido \u00e9 vertido na caixa.<\/p>\n

Verifique o material de veda\u00e7\u00e3o na jun\u00e7\u00e3o entre a entrada e a sa\u00edda e o rotor.<\/p>\n

Verifique se o buj\u00e3o de veda\u00e7\u00e3o da abertura de drenagem inferior, com prote\u00e7\u00e3o contra altas temperaturas, est\u00e1 bem apertado.<\/p>\n

Verifique se a temperatura do alum\u00ednio fundido no tanque de enchimento est\u00e1 alta o suficiente (temperatura m\u00ednima: 720 \u00b0C). Para observar o alum\u00ednio fundido entrando no tanque, interrompa a opera\u00e7\u00e3o de enchimento em uma posi\u00e7\u00e3o a cerca de 3 cm do fundo da calha.<\/p>\n

A tampa da cuba est\u00e1 fechada (a cuba possui uma abertura para remo\u00e7\u00e3o de esc\u00f3ria). O operador deve usar um colete de prote\u00e7\u00e3o adequado. Quando o metal flui para dentro da cuba, forma-se uma espuma, e a esc\u00f3ria presente na superf\u00edcie do metal pode ser removida pela abertura para remo\u00e7\u00e3o de esc\u00f3ria.<\/p>\n

Recomenda-se que a temperatura suba para mais de 780 graus para iniciar a reprodu\u00e7\u00e3o, dar in\u00edcio \u00e0 fase de manuten\u00e7\u00e3o da temperatura e fechar a v\u00e1lvula de esc\u00f3ria.<\/p>\n

A etapa de manuten\u00e7\u00e3o do calor permite que o alum\u00ednio fundido, durante o tempo de fundi\u00e7\u00e3o, permane\u00e7a na caixa na temperatura definida pelo operador.<\/p>\n

Nenhuma quantidade de alum\u00ednio l\u00edquido \u00e9 processada nesta etapa de reten\u00e7\u00e3o.<\/p>\n

\u00c9 necess\u00e1rio introduzir uma pequena quantidade de g\u00e1s inerte no rotor para impedir que o alum\u00ednio fundido entre no rotor e bloqueie suas aberturas de ventila\u00e7\u00e3o.
\nAp\u00f3s o t\u00e9rmino da opera\u00e7\u00e3o de enchimento com metal fundido, o aquecedor deve ser ligado imediatamente, e o aquecimento \u00e9 controlado de acordo com os par\u00e2metros de isolamento do metal, definidos pelo operador.<\/p>\n

Ao ligar o sistema de aquecimento para controlar a temperatura do alum\u00ednio fundido, \u00e9 necess\u00e1rio monitorar a vaz\u00e3o de g\u00e1s; a velocidade do rotor aumenta, e a velocidade passa da fase de manuten\u00e7\u00e3o para a velocidade definida na fase de processamento, e o fluxo de g\u00e1s inerte para o rotor aumenta, passando da vaz\u00e3o da fase de manuten\u00e7\u00e3o para a da fase de processamento.<\/p>\n

O operador define a temperatura do alum\u00ednio fundido na etapa de processamento e realiza o aquecimento nesse modo para alcan\u00e7ar um estado de trabalho est\u00e1vel para a desgaseifica\u00e7\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"

AdTech degassing equipment has an ultra-long life furnace body using a new high-silicon molten material manufacturing technology. The degassing rotor, heater protection sleeve, and thermocouple…<\/p>","protected":false},"author":1,"featured_media":6740,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1762,4348,116,4302,4351,4303,1754,4350,4349,4347,1770,4464,1771,4304,4301,834,1980,1772],"class_list":["post-6738","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-degassing-aluminum-casting","tag-degassing-aluminum-with-nitrogen","tag-degassing-in-casting","tag-degassing-molten-aluminum","tag-degassing-molten-aluminum-with-nitrogen","tag-degassing-of-aluminium-alloys","tag-degassing-process-in-aluminium","tag-degassing-solutions-with-nitrogen","tag-degassing-with-liquid-nitrogen","tag-degassing-with-nitrogen","tag-how-to-degas-aluminum","tag-in-line-degasser","tag-methods-of-degassing-in-foundry","tag-mobile-degassing-unit","tag-nitrogen-degassing-aluminum","tag-rotary-degasser","tag-rotary-degassing-aluminum","tag-rotary-degassing-unit"],"yoast_head":"\nAdTech 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