{"id":6750,"date":"2020-11-27T05:14:04","date_gmt":"2020-11-27T05:14:04","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6750"},"modified":"2020-11-27T05:14:04","modified_gmt":"2020-11-27T05:14:04","slug":"double-zero-aluminum-foil-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/double-zero-aluminum-foil-casting\/","title":{"rendered":"Fundi\u00e7\u00e3o de folha de alum\u00ednio Double Zero"},"content":{"rendered":"

O custo de produ\u00e7\u00e3o do lingote de alum\u00ednio laminado a quente \u00e9 elevado, e a folha de alum\u00ednio precisa passar por um processo de t\u00eampera durante a fabrica\u00e7\u00e3o, o que aumenta os custos de produ\u00e7\u00e3o. Atualmente, a liga 1235 \u00e9 comumente utilizada, e a propor\u00e7\u00e3o de Fe\/Si \u00e9 geralmente controlada entre 2,5 e 4,0. Tend\u00eancia de desenvolvimento da folha de alum\u00ednio \u201cduplo zero\u201d: a lamina\u00e7\u00e3o por fundi\u00e7\u00e3o da liga 8079 est\u00e1 substituindo significativamente a lamina\u00e7\u00e3o a quente.<\/p>\n

Controle da composi\u00e7\u00e3o da fundi\u00e7\u00e3o de folha de alum\u00ednio \u201cDouble Zero\u201d<\/strong><\/p>\n

A limpeza das mat\u00e9rias-primas de alum\u00ednio deve ser rigorosamente controlada, especialmente a propor\u00e7\u00e3o de sucata que retorna ao forno.<\/p>\n

Adi\u00e7\u00e3o de metal: liga-m\u00e3e, aditivo met\u00e1lico fundente, aditivo met\u00e1lico de alum\u00ednio.<\/p>\n

Requisitos relativos a elementos nocivos: Pb + Cd + Cr(VI) + Hg \u2264 100 ppm; os oligoelementos devem atender aos seguintes requisitos: Li \u2264 5 ppm, Na \u2264 10 ppm.<\/p>\n

Purifica\u00e7\u00e3o e desgaseifica\u00e7\u00e3o da massa fundida: Durante o processo de fundi\u00e7\u00e3o, os diferentes graus de inclus\u00f5es gasosas, met\u00e1licas e n\u00e3o met\u00e1licas na massa fundida s\u00e3o os principais fatores que afetam a qualidade do produto final, causando poros, furos e quebras na folha de alum\u00ednio. Indicadores de controle do teor de hidrog\u00eanio: \u2460 Sa\u00edda do forno de manuten\u00e7\u00e3o <0,25 ml\/100 gAl, \u2461 Caixa frontal \u22640,10 ml\/100 gAl.<\/p>\n

Purifica\u00e7\u00e3o do metal fundido \u2013 remo\u00e7\u00e3o de esc\u00f3ria: No processo de desgaseifica\u00e7\u00e3o (baseado na teoria do g\u00e1s associado \u00e0 esc\u00f3ria), a maior parte das inclus\u00f5es de esc\u00f3ria \u00e9 removida; no entanto, ainda restam algumas inclus\u00f5es de esc\u00f3ria com tamanho de alguns micr\u00f4metros em suspens\u00e3o no metal fundido, sendo necess\u00e1ria a filtragem em linha.<\/p>\n

\"Tecnologia<\/p>\n

A AdTech \u00e9 uma fabricante de equipamentos de filtragem de desgaseifica\u00e7\u00e3o online de alta precis\u00e3o, especializada no desenvolvimento e na produ\u00e7\u00e3o de novos materiais. A efici\u00eancia de desgaseifica\u00e7\u00e3o do unidade de desgaseifica\u00e7\u00e3o<\/a> mant\u00e9m-se est\u00e1vel em uma m\u00e9dia de 60%. O revestimento interno da caixa de desgaseifica\u00e7\u00e3o \u00e9 feito de material de fus\u00e3o com alto teor de sil\u00edcio, o que proporciona um bom efeito antiaderente ao alum\u00ednio e n\u00e3o causa polui\u00e7\u00e3o ao alum\u00ednio fundido. Uma placa defletora foi projetada no interior para garantir a estabilidade da superf\u00edcie do alum\u00ednio fundido e impedir que o ar e os \u00f3xidos presentes na superf\u00edcie sejam arrastados para dentro do alum\u00ednio fundido. A estrutura de veda\u00e7\u00e3o do equipamento de desgaseifica\u00e7\u00e3o em linha foi projetada para vedar totalmente a tampa da caixa, o corpo da caixa e as entradas e sa\u00eddas do alum\u00ednio fundido, o que previne de forma eficaz a forma\u00e7\u00e3o de esc\u00f3ria causada pela oxida\u00e7\u00e3o secund\u00e1ria do alum\u00ednio fundido e melhora efetivamente o efeito de desgaseifica\u00e7\u00e3o.<\/p>\n

AdTech equipamento de filtragem por placas<\/a> Possui um corpo de forno de longa durabilidade e adota um novo tipo de tecnologia de fabrica\u00e7\u00e3o de fus\u00e3o com alto teor de sil\u00edcio. \u00c9 utilizado principalmente para atender a requisitos de alto valor agregado e desempenho de alta tecnologia na purifica\u00e7\u00e3o da fus\u00e3o na produ\u00e7\u00e3o de produtos de alum\u00ednio, substituindo os equipamentos de filtragem do tipo tubo cer\u00e2mico de alto custo utilizados na ind\u00fastria, bem como os equipamentos de filtragem comuns.<\/p>","protected":false},"excerpt":{"rendered":"

The production cost of hot-rolled aluminum billet is high, and the aluminum foil needs to be tempered during the production process, which increases production costs.…<\/p>","protected":false},"author":1,"featured_media":6767,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-6750","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nDouble Zero Aluminum Foil Casting Composition Control<\/title>\n<meta name=\"description\" content=\"Double zero aluminum foil development trend: 8079 alloy casting rolling replaces hot rolling significantly, which reduces production costs.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/double-zero-aluminum-foil-casting\/\" 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