{"id":7048,"date":"2020-12-17T02:23:19","date_gmt":"2020-12-17T02:23:19","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7048"},"modified":"2020-12-17T02:23:19","modified_gmt":"2020-12-17T02:23:19","slug":"feed-tip-nozzle-for-twin-roll-caster","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/feed-tip-nozzle-for-twin-roll-caster\/","title":{"rendered":"Bocal de alimenta\u00e7\u00e3o para m\u00e1quina de fundi\u00e7\u00e3o com rolos duplos"},"content":{"rendered":"

Geralmente, o processo de lingotamento cont\u00ednuo de alum\u00ednio fundido \u00e9 realizado em uma opera\u00e7\u00e3o em escala comercial. O processo de lingotamento cont\u00ednuo geralmente inclui um par de rolos de lingotamento rotativos resfriados a \u00e1gua, nos quais o metal fundido entra no rolo de lingotamento rotativo atrav\u00e9s do bico de alimenta\u00e7\u00e3o, logo antes da linha de produ\u00e7\u00e3o mais pr\u00f3xima do rolo de lingotamento. Ao entrar em contato com o rolo de lingotamento cont\u00ednuo resfriado a \u00e1gua, o calor \u00e9 rapidamente extra\u00eddo do metal fundido, e este se solidifica ao entrar em contato com o rolo de lingotamento cont\u00ednuo resfriado a \u00e1gua. O metal s\u00f3lido \u00e9 comprimido \u00e0 medida que passa pela abertura entre os rolos de lingotamento cont\u00ednuo, e a espessura do metal resultante \u00e9 determinada pelo espa\u00e7amento mais estreito entre os rolos de lingotamento cont\u00ednuo. A fina chapa de metal sai do rolo de lingotamento cont\u00ednuo, e sua largura \u00e9 de alguns metros, enquanto a espessura varia de um a seis mil\u00edmetros (dependendo da dist\u00e2ncia real entre os rolos de lingotamento). A velocidade do processo de lingotamento \u00e9 de cerca de 1 a 4 metros por minuto, e cada ciclo pode durar v\u00e1rios dias.<\/p>\n

Uma parte importante do processo de fundi\u00e7\u00e3o \u00e9 o bico de alimenta\u00e7\u00e3o, que conduz o metal fundido diretamente para o espa\u00e7o entre os dois rolos de fundi\u00e7\u00e3o cont\u00ednua. Esse processo geralmente coloca as superf\u00edcies superior e inferior do bico de alimenta\u00e7\u00e3o em contato direto com o rolo da m\u00e1quina de fundi\u00e7\u00e3o. Geralmente, a ponta do bico de alimenta\u00e7\u00e3o \u00e9 feita de um material mais duro e mais resistente \u00e0 corros\u00e3o do que o material de a\u00e7o do rolo de fundi\u00e7\u00e3o, como alumina ou fibra de alumina-s\u00edlica. A intera\u00e7\u00e3o entre o rolo m\u00f3vel de fundi\u00e7\u00e3o cont\u00ednua e a ponta dura do bico de alimenta\u00e7\u00e3o pode causar a forma\u00e7\u00e3o de arranh\u00f5es nos rolos de fundi\u00e7\u00e3o, que s\u00e3o mais macios.<\/p>\n

Ap\u00f3s a solidifica\u00e7\u00e3o do metal, quando ele passa e \u00e9 comprimido para se adequar \u00e0 espessura definida pela folga mais estreita entre os rolos de lamina\u00e7\u00e3o, esses arranh\u00f5es presentes nos rolos s\u00e3o novamente transferidos para o metal. O resultado final \u00e9 a produ\u00e7\u00e3o de uma chapa met\u00e1lica cont\u00ednua com arranh\u00f5es, que geralmente se apresentam como sali\u00eancias que se estendem acima da espessura esperada da chapa met\u00e1lica, determinada pela menor dist\u00e2ncia entre os rolos de lamina\u00e7\u00e3o.<\/p>\n

Atualmente, a \u00fanica maneira de eliminar os arranh\u00f5es transferidos para a placa de metal durante o processo de fundi\u00e7\u00e3o sob press\u00e3o \u00e9 utilizar um bico de alimenta\u00e7\u00e3o com pouca ou nenhuma curvatura. Ele \u00e9 resistente \u00e0 absor\u00e7\u00e3o de \u00e1gua e possui as caracter\u00edsticas t\u00e9rmicas e de resist\u00eancia necess\u00e1rias para a fundi\u00e7\u00e3o bem-sucedida de metais n\u00e3o ferrosos.<\/p>\n

\"Bocal<\/p>\n

AdTech dicas de fundi\u00e7\u00e3o e bico<\/a> A placa introduz a almofada no processo de lingotamento cont\u00ednuo e tamb\u00e9m reduz o atrito direto entre o bocal de alimenta\u00e7\u00e3o e o par de rolos de lingotamento. As almofadas de amortecimento s\u00e3o fixadas nas partes superior e inferior do bocal de alimenta\u00e7\u00e3o, adjacentes ao rolo de fundi\u00e7\u00e3o, evitando com sucesso que arranh\u00f5es fiquem marcados no rolo de fundi\u00e7\u00e3o. Essa adi\u00e7\u00e3o prolonga a vida \u00fatil do bocal de alimenta\u00e7\u00e3o e do par de rolos de fundi\u00e7\u00e3o.<\/p>\n

O bico de alimenta\u00e7\u00e3o de uma m\u00e1quina de lingotamento cont\u00ednuo possui uma almofada, que inclui uma camada de fibras cer\u00e2micas entre as camadas superior e inferior de um tecido de fibra de vidro. O material utilizado na almofada \u00e9 mais macio do que o material usado na fabrica\u00e7\u00e3o do cabe\u00e7ote de alimenta\u00e7\u00e3o. Ele \u00e9 capaz de suportar temperaturas superiores a 260 \u00b0C (500 \u00b0F) e \u00e9 dur\u00e1vel o suficiente para manter sua consist\u00eancia original durante a opera\u00e7\u00e3o cont\u00ednua da m\u00e1quina de lingotamento cont\u00ednuo. O objetivo da almofada \u00e9 atuar como um meio de prote\u00e7\u00e3o, impedindo que os bicos de alimenta\u00e7\u00e3o agressivos entrem em contato com os rolos g\u00eameos da m\u00e1quina de lingotamento durante e antes das opera\u00e7\u00f5es de lingotamento cont\u00ednuo.<\/p>","protected":false},"excerpt":{"rendered":"

Generally, the continuous casting process of molten aluminum is performed in a commercial-scale operation. The continuous caster process usually includes a pair of rotating water-cooled…<\/p>","protected":false},"author":1,"featured_media":7049,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[7670,7669,7668,769,7679,1477,772,779,7691,7690,7687,7683,7689,7686,7688,7685,7671,7684,7700,7699,7696,7692,7698,7695,7697,7694,7673,7693,7709,7708,7705,7701,7707,7704,7706,7703,7682,7672,7702,7680,771,7674,7681,7676,7675,770,7677,7678],"class_list":["post-7048","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-aluminium-strip-casting","tag-caster-nozzle","tag-caster-tip","tag-castertip","tag-castertips","tag-casting-nozzle","tag-casting-spile","tag-casting-tip","tag-feed-aluminium-strip-casting","tag-feed-caster-nozzle","tag-feed-caster-tip","tag-feed-castertip","tag-feed-casting-nozzle","tag-feed-casting-spile","tag-feed-casting-tip","tag-feed-nozzle-cavity","tag-feed-tip","tag-feed-tip-cavity","tag-feeder-aluminium-strip-casting","tag-feeder-caster-nozzle","tag-feeder-caster-tip","tag-feeder-castertip","tag-feeder-casting-nozzle","tag-feeder-casting-spile","tag-feeder-casting-tip","tag-feeder-nozzle-cavity","tag-feeder-tip","tag-feeder-tip-cavity","tag-feeding-aluminium-strip-casting","tag-feeding-caster-nozzle","tag-feeding-caster-tip","tag-feeding-castertip","tag-feeding-casting-nozzle","tag-feeding-casting-spile","tag-feeding-casting-tip","tag-feeding-nozzle-cavity","tag-feeding-nozzle-tip","tag-feeding-tip","tag-feeding-tip-cavity","tag-hard-tips","tag-nozzle-cavity","tag-slotted-snout","tag-soft-tips","tag-strip-cast","tag-strip-caster-tip","tag-tip-cavity","tag-twin-belt-casting","tag-twin-roll-casting"],"yoast_head":"\nFeed 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