{"id":7246,"date":"2020-12-25T09:05:59","date_gmt":"2020-12-25T09:05:59","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7246"},"modified":"2020-12-25T09:29:18","modified_gmt":"2020-12-25T09:29:18","slug":"molten-aluminum-transfer-launder-in-filling-stage","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-aluminum-transfer-launder-in-filling-stage\/","title":{"rendered":"Canal de transfer\u00eancia de alum\u00ednio fundido na fase de enchimento"},"content":{"rendered":"

Ap\u00f3s as etapas de dosagem, fus\u00e3o, refino e repouso, o alum\u00ednio l\u00edquido da liga 6063 atende aos requisitos de composi\u00e7\u00e3o qu\u00edmica, temperatura de fundi\u00e7\u00e3o e pureza do metal, concluindo assim a fase de prepara\u00e7\u00e3o do alum\u00ednio fundido e entrando na fase formal de fundi\u00e7\u00e3o. A etapa de enchimento refere-se ao processo no qual o alum\u00ednio fundido \u00e9 transferido do forno estacion\u00e1rio para o canal de transfer\u00eancia, ap\u00f3s a desgaseifica\u00e7\u00e3o em linha, a filtragem por filtro de espuma cer\u00e2mica, o enchimento do tubo de vaz\u00e3o e a manuten\u00e7\u00e3o do mesmo por um determinado per\u00edodo de tempo.<\/p>\n

Na etapa de enchimento com alum\u00ednio fundido, os tr\u00eas elementos necess\u00e1rios para a fundi\u00e7\u00e3o s\u00e3o: velocidade de fundi\u00e7\u00e3o, igual a zero; temperatura de fundi\u00e7\u00e3o \u2014 devido \u00e0 absor\u00e7\u00e3o de calor pela lavagem, desgaseifica\u00e7\u00e3o em linha e filtragem por placa cer\u00e2mica no per\u00edodo inicial, a temperatura do alum\u00ednio fundido \u00e9 10 \u2103 a 20 \u2103 inferior \u00e0 temperatura normal de fundi\u00e7\u00e3o; resfriamento: a quantidade de \u00e1gua (press\u00e3o da \u00e1gua) \u00e9 geralmente de 50% a 70% da press\u00e3o normal da \u00e1gua de fundi\u00e7\u00e3o.<\/p>\n

Durante a fase de enchimento com alum\u00ednio fundido, deve-se observar o seguinte:<\/strong><\/p>\n

A plataforma de fundi\u00e7\u00e3o, canal de fundi\u00e7\u00e3o<\/a>, caixa de filtro e filtro de espuma cer\u00e2mica<\/a> deve ser totalmente pr\u00e9-aquecido antes da fundi\u00e7\u00e3o, geralmente por 15 a 20 minutos. Isso visa evitar uma absor\u00e7\u00e3o excessiva de calor no in\u00edcio da fundi\u00e7\u00e3o e uma dissipa\u00e7\u00e3o excessiva de calor ap\u00f3s a sa\u00edda do alum\u00ednio l\u00edquido do forno est\u00e1tico, o que resultaria em uma temperatura muito baixa do alum\u00ednio l\u00edquido e impediria o estabelecimento de uma produ\u00e7\u00e3o normal de fundi\u00e7\u00e3o.<\/p>\n

No in\u00edcio, a temperatura do alum\u00ednio fundido no forno de repouso deve ser 5 \u2103 a 10 \u2103 mais alta do que a temperatura normal de vazamento. Isso pode ser utilizado para compensar a absor\u00e7\u00e3o de calor pelo canal de transfer\u00eancia do alum\u00ednio fundido, pela caixa de filtragem e pela placa de filtragem. Quando a fundi\u00e7\u00e3o entra em um estado est\u00e1vel, a temperatura do forno cai para o n\u00edvel necess\u00e1rio para a produ\u00e7\u00e3o normal.<\/p>\n

Quando h\u00e1 um site do tipo \u201ccaixa\u201d equipamento de desgaseifica\u00e7\u00e3o<\/a>, a temperatura do alum\u00ednio fundido no processo de desgaseifica\u00e7\u00e3o em linha deve ser 5 \u2103 a 10 \u2103 mais alta do que a temperatura normal de fundi\u00e7\u00e3o, ou igual a ela, mas, em princ\u00edpio, n\u00e3o deve ser inferior \u00e0 temperatura normal de fundi\u00e7\u00e3o.<\/p>\n

Geralmente, utiliza-se uma comporta para bloquear a entrada da plataforma de fundi\u00e7\u00e3o. Quando o alum\u00ednio l\u00edquido atinge uma determinada quantidade, a comporta \u00e9 aberta rapidamente para reduzir o tempo de enchimento do tubo de vaz\u00e3o e fazer com que todos os tubos de vaz\u00e3o sejam enchidos o m\u00e1ximo poss\u00edvel ao mesmo tempo.<\/p>\n

O tempo de reten\u00e7\u00e3o come\u00e7a pelo tubo de extra\u00e7\u00e3o cujo enchimento seja mais lento. Observe que, na opera\u00e7\u00e3o real, devido a danos ou deforma\u00e7\u00f5es na tampa superior quente, o tubo de extra\u00e7\u00e3o com o enchimento mais lento n\u00e3o \u00e9 necessariamente aquele mais pr\u00f3ximo da entrada do alum\u00ednio fundido. No caso de um tubo de desvio distante, observe atentamente durante a opera\u00e7\u00e3o.<\/p>\n

O tempo de manuten\u00e7\u00e3o geralmente varia de acordo com o tipo de liga e o di\u00e2metro do lingote. Para a liga de alum\u00ednio 6063, geralmente, quanto maior o di\u00e2metro, maior o tempo de manuten\u00e7\u00e3o necess\u00e1rio; quanto menor o di\u00e2metro, menor o tempo de manuten\u00e7\u00e3o necess\u00e1rio.<\/p>","protected":false},"excerpt":{"rendered":"

After batching, smelting, refining and standing, the 6063 aluminum alloy liquid meets the required chemical composition, casting temperature, and metal purity, and completes the preparation…<\/p>","protected":false},"author":1,"featured_media":7249,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[8108,8111,8114,8119,8113,8115,8112,8107,8110,8109,8097,8099,8098,8100,8105,8101,8104,8102,8106,8103,8118,8116,8117],"class_list":["post-7246","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-aluminum-transfer-launder-for-alcom-aluminum-malaysia","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia-berhad","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia-company","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia-price","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia-product","tag-molten-aluminum-transfer-launder-for-aluminium-malaysia-supplier","tag-molten-aluminum-transfer-launder-for-aluminum-malaysia","tag-molten-aluminum-transfer-launder-for-kamco-aluminum-malaysia","tag-molten-aluminum-transfer-launder-for-lb-aluminum-malaysia","tag-molten-aluminum-transfer-launder-for-malaysia-aluminium-alloy","tag-molten-aluminum-transfer-launder-for-malaysia-aluminium-scrap","tag-molten-aluminum-transfer-launder-for-malaysia-aluminium-smelter","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-alloy","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-company","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-foil","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-ingot","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-manufacturer","tag-molten-aluminum-transfer-launder-for-malaysia-aluminum-smelter","tag-molten-aluminum-transfer-launder-for-neata-aluminium-malaysia","tag-molten-aluminum-transfer-launder-for-pa-aluminium-malaysia","tag-molten-aluminum-transfer-launder-for-pmb-aluminium-malaysia"],"yoast_head":"\nMolten 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