{"id":7308,"date":"2020-12-30T07:53:50","date_gmt":"2020-12-30T07:53:50","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7308"},"modified":"2020-12-31T08:53:05","modified_gmt":"2020-12-31T08:53:05","slug":"degassing-aluminum-melt","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/degassing-aluminum-melt\/","title":{"rendered":"Desgaseifica\u00e7\u00e3o do alum\u00ednio fundido"},"content":{"rendered":"

As pr\u00e1ticas de desgaseifica\u00e7\u00e3o e inje\u00e7\u00e3o de fluxo podem ajudar a reduzir o hidrog\u00eanio e as inclus\u00f5es, al\u00e9m de melhorar a qualidade do alum\u00ednio fundido na fundi\u00e7\u00e3o.<\/p>\n

A porosidade \u00e9 um defeito comum e bem conhecido nas pe\u00e7as fundidas. Sua presen\u00e7a prejudica as propriedades mec\u00e2nicas e a resist\u00eancia \u00e0 corros\u00e3o. Portanto, \u00e9 uma das principais causas de rejei\u00e7\u00e3o de pe\u00e7as fundidas nas fundi\u00e7\u00f5es. As fundi\u00e7\u00f5es costumam classificar a porosidade como poros ou defeitos de retra\u00e7\u00e3o, mas, na realidade, a porosidade geralmente \u00e9 uma combina\u00e7\u00e3o dos dois.<\/p>\n

No entanto, esses dois fen\u00f4menos podem ocorrer isoladamente e, quando isso acontece, o controle e a corre\u00e7\u00e3o tornam-se mais f\u00e1ceis e simples para o engenheiro de fundi\u00e7\u00e3o.<\/p>\n

A principal causa da forma\u00e7\u00e3o de poros em pe\u00e7as fundidas de alum\u00ednio \u00e9 o hidrog\u00eanio, que \u00e9 o \u00fanico g\u00e1s com solubilidade significativa no alum\u00ednio fundido. As pe\u00e7as fundidas de alum\u00ednio geralmente cont\u00eam 0,15-0,30 ml de H\u2082 por 100 mg de Al. Somente em ligas de fundi\u00e7\u00e3o de alta resist\u00eancia \u00e9 que a concentra\u00e7\u00e3o de hidrog\u00eanio precisa ser mantida abaixo de 0,1 ml de H\u2082 por 100 mg de Al.<\/p>\n

Embora as pe\u00e7as fundidas com teor de hidrog\u00eanio muito baixo geralmente apresentem maior porosidade de retra\u00e7\u00e3o do que aquelas com concentra\u00e7\u00f5es mais elevadas, elas exigem c\u00e1lculos mais precisos do sistema de alimenta\u00e7\u00e3o e do canal de alimenta\u00e7\u00e3o. A quantidade permitida de poros na pe\u00e7a fundida \u00e9 determinada pelo m\u00e9todo de fundi\u00e7\u00e3o e pelas especifica\u00e7\u00f5es das pe\u00e7as. Em pe\u00e7as fundidas de alta resist\u00eancia, como as do setor aeroespacial ou automotivo, sempre s\u00e3o estabelecidas especifica\u00e7\u00f5es muito rigorosas quanto \u00e0 robustez e \u00e0s propriedades mec\u00e2nicas; por isso, s\u00e3o necess\u00e1rios m\u00e9todos de desgaseifica\u00e7\u00e3o da massa de alum\u00ednio fundido muito precisos e eficazes para manter a menor concentra\u00e7\u00e3o poss\u00edvel de hidrog\u00eanio.<\/p>\n

\"Desgaseifica\u00e7\u00e3o<\/p>\n

O objetivo do processo de desgaseifica\u00e7\u00e3o do alum\u00ednio fundido \u00e9, principalmente, reduzir a concentra\u00e7\u00e3o de hidrog\u00eanio dissolvido no metal fundido, para que, em seguida, seja realizada a fundi\u00e7\u00e3o. O m\u00e9todo mais eficaz para a desgaseifica\u00e7\u00e3o consiste na rota\u00e7\u00e3o do impulsor. O g\u00e1s de purga introduzido \u00e9 fragmentado em pequenas bolhas e distribu\u00eddo uniformemente por toda a massa fundida.<\/p>\n

Os gases de purga mais comumente utilizados em desgaseamento rotativo<\/a> s\u00e3o o nitrog\u00eanio e o arg\u00f4nio. \u00c0 medida que a bolha de purga sobe, o hidrog\u00eanio dissolvido se difunde para dentro dela, formando hidrog\u00eanio molecular, que \u00e9 insol\u00favel e, portanto, \u00e9 liberado quando a bolha atinge a superf\u00edcie. Portanto, a \u00e1rea de contato entre o metal l\u00edquido e as bolhas, bem como o tempo de perman\u00eancia das bolhas no metal l\u00edquido, desempenham um papel importante na efici\u00eancia da desgaseifica\u00e7\u00e3o.<\/p>\n

Preferem-se bolhas menores, pois elas apresentam maior \u00e1rea de superf\u00edcie e sobem lentamente. A taxa de remo\u00e7\u00e3o do hidrog\u00eanio no processo de desgaseifica\u00e7\u00e3o rotativa \u00e9 controlada pelos princ\u00edpios da termodin\u00e2mica e da cin\u00e9tica, bem como pelo projeto do rotor, pelo fator de fus\u00e3o, pelos par\u00e2metros operacionais e pelas condi\u00e7\u00f5es f\u00edsicas do equipamento de desgaseifica\u00e7\u00e3o<\/a>.<\/p>","protected":false},"excerpt":{"rendered":"

Degassing and flux injection practices can help reduce hydrogen and inclusions and improve the quality of the aluminum melt in the foundry. Porosity is a…<\/p>","protected":false},"author":1,"featured_media":7309,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4366,4363,4320,4316,4311,231,4319,1485,4310,4312,4314,4315,4317,4322,1767,4365,4313,4321,4318,4362,4364],"class_list":["post-7308","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminium-and-nitrogen","tag-aluminium-flux-powder","tag-aluminium-hydrogen","tag-aluminum-porosity","tag-deaerator-price","tag-define-degassing","tag-degasser-meaning","tag-degassing-equipment","tag-degassing-meaning","tag-degassing-of-aluminum","tag-die-casting-aluminum-radiator","tag-graphite-rotor","tag-how-degasser-works","tag-how-does-a-degasser-work","tag-hydrogen-degassing","tag-hydrogen-melting","tag-metal-degassing","tag-pouring-temperature-of-aluminum","tag-reduced-pressure-test-aluminum","tag-stay-clean-aluminum-flux","tag-what-is-flux-melting"],"yoast_head":"\nDegassing 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