{"id":7363,"date":"2021-01-06T07:07:15","date_gmt":"2021-01-06T07:07:15","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7363"},"modified":"2021-01-07T09:07:02","modified_gmt":"2021-01-07T09:07:02","slug":"cff-molten-metal-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/cff-molten-metal-filter\/","title":{"rendered":"Filtro de metal fundido CFF"},"content":{"rendered":"

O filtro de espuma cer\u00e2mica CFF remove pequenas inclus\u00f5es do metal fundido, como o alum\u00ednio fundido, por meio da filtragem. O material normalmente utilizado para esse tipo de filtro \u00e9 a cer\u00e2mica porosa, comumente chamada de CFF (Filtro de Espuma Cer\u00e2mica). Esses filtros CFF n\u00e3o s\u00e3o facilmente umedecidos pelo metal fundido e, como esses materiais possuem poros relativamente finos, h\u00e1 dificuldades consider\u00e1veis para iniciar o fluxo do metal atrav\u00e9s do filtro. Portanto, a caixa do filtro CFF gera press\u00e3o hidr\u00e1ulica suficiente por gravidade para for\u00e7ar a passagem do metal pelo filtro.<\/p>\n

As caixas CFF funcionam de maneiras diferentes, dependendo dos equipamentos e m\u00e9todos utilizados. Ao utilizar baixa press\u00e3o para levantar o metal na caixa de filtragem, \u00e9 poss\u00edvel evitar a perda de metal ap\u00f3s a conclus\u00e3o da fundi\u00e7\u00e3o. Ela \u00e9 constru\u00edda como uma caixa CFF dupla, mas tamb\u00e9m pode ser utilizada como uma caixa CFF simples (ou como uma caixa tripla ou dupla).<\/p>\n

Equipamentos de filtragem de metal fundido da CFF<\/h2>\n

O CFF filtro de metal fundido<\/a>\u00a0O equipamento inclui um inv\u00f3lucro met\u00e1lico e uma caixa interna de isolamento t\u00e9rmico feita de materiais isolantes resistentes ao calor e refrat\u00e1rios. Uma tampa remov\u00edvel est\u00e1 prevista na parte superior do recipiente para mant\u00ea-lo vedado durante a opera\u00e7\u00e3o. O recipiente possui uma entrada para receber metal do tanque de abastecimento e uma cavidade de sa\u00edda com uma sa\u00edda, na qual est\u00e1 instalado o filtro CFF.<\/p>\n

\"Filtro<\/p>\n

A c\u00e2mara de entrada e a c\u00e2mara de sa\u00edda est\u00e3o dispostas lado a lado no recipiente e s\u00e3o separadas por uma parede divis\u00f3ria horizontal predeterminada que se estende para cima, desde o fundo do recipiente at\u00e9 a altura interna do mesmo. O recipiente est\u00e1 conectado em paralelo ao tanque de abastecimento de metal por meio de tubos transversais curtos, dispostos respectivamente entre a entrada e a sa\u00edda do recipiente e do tanque de abastecimento de metal. Para controlar o fluxo de metal no tanque de abastecimento, duas barragens s\u00e3o instaladas no tanque: uma est\u00e1 localizada atr\u00e1s da sa\u00edda do recipiente e a outra, no tanque, entre a entrada e a sa\u00edda.<\/p>\n

O dispositivo funciona da seguinte maneira: quando o metal \u00e9 liberado do forno, o defletor a jusante do recipiente \u00e9 fechado, e o defletor entre a entrada e a sa\u00edda se abre. Assim que o n\u00edvel do metal l\u00edquido na calha ficar acima da entrada e da sa\u00edda, o ejetor come\u00e7ar\u00e1 a retirar o ar do recipiente, elevando assim o metal para cima nas c\u00e2maras de entrada e sa\u00edda. O metal ir\u00e1 parar no fundo do filtro na c\u00e2mara de sa\u00edda, pois ele entrar\u00e1 no filtro com pequenos orif\u00edcios, o que cria resist\u00eancia.<\/p>\n

Na c\u00e2mara de entrada, o n\u00edvel do metal continuar\u00e1 a subir \u00e0 medida que a press\u00e3o negativa aumenta. Quando a diferen\u00e7a de altura entre o fundo do filtro e o metal na c\u00e2mara de entrada atingir um determinado n\u00edvel, a press\u00e3o no fundo do filtro ser\u00e1 alta o suficiente para acionar o filtro. A press\u00e3o m\u00e1xima de perfus\u00e3o que pode ser obtida com essa solu\u00e7\u00e3o ser\u00e1 a diferen\u00e7a de altura entre a parte inferior do filtro e o topo da parede divis\u00f3ria. Para impedir que o filtro flutue quando a press\u00e3o na parte inferior do filtro aumentar, \u00e9 instalado um dispositivo de fixa\u00e7\u00e3o para pressionar o filtro.<\/p>\n

Quando a opera\u00e7\u00e3o de enchimento \u00e9 conclu\u00edda, a press\u00e3o negativa diminui e, consequentemente, o n\u00edvel do metal na caixa sobe acima da parede divis\u00f3ria, conforme mostrado na figura. Nesse momento, o defletor entre a entrada e a sa\u00edda ser\u00e1 fechado, e o defletor a jusante do recipiente ser\u00e1 aberto. O metal \u00e9 ent\u00e3o for\u00e7ado a passar pela entrada acima da parede divis\u00f3ria, atrav\u00e9s do filtro e, em seguida, pela sa\u00edda. Quando a fundi\u00e7\u00e3o estiver quase conclu\u00edda, o n\u00edvel do metal no recipiente diminuir\u00e1 gradualmente com a redu\u00e7\u00e3o da press\u00e3o negativa e, finalmente, o metal ser\u00e1 liberado para a calha.<\/p>","protected":false},"excerpt":{"rendered":"

The CFF ceramic foam filter removes small inclusions from molten metal such as molten aluminum by filtering. The typical material used for this type of…<\/p>","protected":false},"author":1,"featured_media":7364,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[433,485,1455,1454,1451,104,105,1440,486,1438,21,1447,427,1439,426,219,425,1456,422,1441,165,1448,1453,416,1444,412,1452,1446,406],"class_list":["post-7363","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-disc-filter","tag-ceramic-filter","tag-ceramic-filter-for-foundry","tag-ceramic-filter-malaysia","tag-ceramic-filter-manufacturers","tag-ceramic-filter-suppliers","tag-ceramic-foam-filter","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-manufacturers-in-india","tag-ceramic-foam-filter-manufacturing-process","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-for-casting","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-foam-ceramic-filter","tag-foam-filter-manufacturers","tag-foundry-coatings","tag-foundry-filter","tag-honeycomb-ceramic-filter","tag-lanik-ceramic-foam-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-porous-filter-material","tag-silicon-carbide-ceramic-foam-filter"],"yoast_head":"\nCFF Molten Metal Filter -sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"The CFF ceramic foam filter removes small inclusions from molten metal such as molten aluminum by filtering. 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