{"id":7370,"date":"2021-01-06T09:14:26","date_gmt":"2021-01-06T09:14:26","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7370"},"modified":"2021-01-07T09:07:38","modified_gmt":"2021-01-07T09:07:38","slug":"molten-metal-launder","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-metal-launder\/","title":{"rendered":"Canal de metal fundido"},"content":{"rendered":"

Ao processar ligas de alum\u00ednio l\u00edquidas, geralmente se deixa a massa fundida assentar antes da fundi\u00e7\u00e3o, a fim de precipitar part\u00edculas de inclus\u00f5es s\u00f3lidas. Essas part\u00edculas, especialmente \u00f3xidos, boretos e carbonetos, podem ser prejudiciais se incorporadas ao produto final. Al\u00e9m disso, para remover metais alcalinos da solu\u00e7\u00e3o de alum\u00ednio ou ajudar na limpeza do forno, a pr\u00e1tica geralmente envolve a pulveriza\u00e7\u00e3o de g\u00e1s contendo cloro ou fl\u00faor sobre o metal. Em alguns casos, isso pode levar \u00e0 forma\u00e7\u00e3o de finas inclus\u00f5es l\u00edquidas de cloreto de alum\u00ednio, cloreto de magn\u00e9sio ou tricloreto de alum\u00ednio. Embora seja adotado o m\u00e9todo de sedimenta\u00e7\u00e3o no forno, as part\u00edculas \u2014 geralmente na faixa de 2 a 200 \u03bcm \u2014 ainda assim entrar\u00e3o no sistema de canaletas do metal fundido e, eventualmente, no produto fundido.<\/p>\n

Para superar esse problema, costumam ser utilizadas v\u00e1rias t\u00e9cnicas bem conhecidas para o processamento do metal l\u00edquido, com o objetivo de remover inclus\u00f5es entre o forno de reten\u00e7\u00e3o e a m\u00e1quina de fundi\u00e7\u00e3o em linha.<\/p>\n

Essas t\u00e9cnicas podem incluir a flota\u00e7\u00e3o por espuma, como a espuma utilizada em unidade de desgaseifica\u00e7\u00e3o<\/a>, no qual bicos rotativos s\u00e3o utilizados para dispersar bolhas de ar inertes ou reativas por toda a massa fundida. Ou, alternativamente, um sistema de filtragem, como um filtro de leito ou um filtro de espuma cer\u00e2mica<\/a>.<\/p>\n

Em muitos casos, o equipamento de processamento n\u00e3o consegue remover completamente as inclus\u00f5es na faixa de tamanho de 1 a 40 \u03bcm e, ocasionalmente, dispersa part\u00edculas de at\u00e9 200 \u03bcm, especialmente inclus\u00f5es l\u00edquidas. Al\u00e9m disso, \u00e9 poss\u00edvel que se forme um composto de espuma l\u00edquido\/g\u00e1s na c\u00e2mara de desgaseifica\u00e7\u00e3o. Devido ao seu pequeno tamanho e \u00e0 pequena diferen\u00e7a de densidade efetiva em rela\u00e7\u00e3o ao metal fundido, \u00e9 dif\u00edcil que elas se precipitem durante o tempo de perman\u00eancia normal do metal fundido no processo de transfer\u00eancia. Em muitos casos, a vida \u00fatil do filtro \u00e9 determinada pelo ponto em que a poeira que entra o obstrui. Isso \u00e9 especialmente verdadeiro para filtros finos, nos quais a filtra\u00e7\u00e3o por bolo, em vez da reten\u00e7\u00e3o profunda, \u00e9 o principal modo de opera\u00e7\u00e3o. Al\u00e9m disso, \u00e9 sabido que, sob certas condi\u00e7\u00f5es de fluxo, como em uma c\u00e2mara de desgaseifica\u00e7\u00e3o, as part\u00edculas presentes no alum\u00ednio l\u00edquido tendem a se aglomerar.<\/p>\n

\"Desgaseifica\u00e7\u00e3o<\/p>\n

O metal fundido \u00e9 normalmente transferido de um forno de reten\u00e7\u00e3o para uma instala\u00e7\u00e3o de tratamento de fus\u00e3o \u2014 como m\u00e1quinas de desgaseifica\u00e7\u00e3o, filtros e m\u00e1quinas de fundi\u00e7\u00e3o \u2014, passando por um tanque de lavagem aberto com se\u00e7\u00e3o geralmente retangular ou fundo curvo.<\/p>\n

A vaz\u00e3o do alum\u00ednio (e de suas ligas) geralmente varia na faixa de 100 a 500 kg\/min, com base no di\u00e2metro hidr\u00e1ulico m\u00e9dio do tanque, o que resulta em um n\u00famero de Reynolds local entre 10\u00b3 e 10\u2074.<\/p>\n

\u00c9 sabido que as part\u00edculas de inclus\u00e3o presentes no fluxo l\u00edquido interagem com o fluxo, fazendo com que se desloquem com o campo de fluxo ou atravessem a \u00e1rea de vez em quando, dependendo da for\u00e7a resultante que atua sobre elas.<\/p>\n

Em geral, acredita-se que um n\u00famero de Reynolds na faixa de 10\u00b3 a 10\u2074 resulte em uma estrutura de fluxo complexa (fluxo de transi\u00e7\u00e3o). Para um fluxo totalmente laminar, o n\u00famero de Reynolds deve ser reduzido para menos de 10\u00b3; j\u00e1 para um fluxo totalmente turbulento, o n\u00famero de Reynolds deve subir para mais de 10\u2074.<\/p>\n

A AdTech fornece uma calha refrat\u00e1ria capaz de controlar o fluxo do metal fundido ao longo do canal de drenagem, de modo a reduzir as inclus\u00f5es e otimizar a captura, a aglomera\u00e7\u00e3o e a precipita\u00e7\u00e3o de part\u00edculas de inclus\u00f5es indesej\u00e1veis.<\/p>","protected":false},"excerpt":{"rendered":"

When processing liquid aluminum alloys, the melt is usually allowed to settle before casting to precipitate solid inclusion particles. These particles, especially oxides, borides, and…<\/p>","protected":false},"author":1,"featured_media":7371,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233,138],"tags":[160,1658,1675,1667,674,676,1672,1665,1544,1662,1661,1673,1670,1660,1671,1668,1663,1674,672,1669,675,96,673,1659,1664,1666,820,33,677,684,1543],"class_list":["post-7370","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-seo","tag-aluminum-casting","tag-aluminum-silicate-ceramic-trough","tag-aluminum-silicate-fiber-launder","tag-aluminum-silicate-launder-for-conveying-molten-aluminum","tag-castable-launder","tag-casting-line","tag-ceramic-launder-for-aluminum-casting","tag-ceramic-lining","tag-curved-launder","tag-custom-designed-ceramic-launder","tag-custom-made-ceramic-fiber-launder","tag-customized-ceramic-launder-for-aluminum-foundry-industry","tag-dependable-performance-launders-for-aluminum-alloy","tag-erosion-resistance-ceramic-launder","tag-first-choice-non-sticky-aluminium-easy-flow-launder","tag-heat-resistant-ceramic-launder-for-aluminum-foundry-industry","tag-high-purity-non-sticky-aluminum-ceramic-launder","tag-high-temperature-stable-ceramic-launder-for-aluminum-foudnry-industry","tag-insulating-launder","tag-launders-suitable-for-aluminum-melting-purifyiing-furnace","tag-metal-transfer-runner","tag-metal-transfer-runner-system","tag-molten-aluminium-transfer","tag-non-sticky-aluminium-ceramic-launder","tag-non-sticky-aluminium-ceramic-lining","tag-non-wetting-ceramic-launder-for-aluminum-melts-casting-flow","tag-refractory-casting-launder","tag-refractory-launder","tag-transfer-launder","tag-transfer-trough","tag-trough"],"yoast_head":"\nMolten 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