{"id":7681,"date":"2021-01-21T08:44:11","date_gmt":"2021-01-21T08:44:11","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7681"},"modified":"2021-01-22T09:26:46","modified_gmt":"2021-01-22T09:26:46","slug":"molten-al-filters","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-al-filters\/","title":{"rendered":"Filtros de Al fundido"},"content":{"rendered":"

A efici\u00eancia de filtragem dos filtros de espuma cer\u00e2mica para alum\u00ednio fundido, destinados \u00e0 remo\u00e7\u00e3o de inclus\u00f5es do alum\u00ednio fundido, depende principalmente da rugosidade das aberturas formadas no elemento de malha agregada e da configura\u00e7\u00e3o desse elemento. Portanto, especialmente para remover part\u00edculas finas de inclus\u00f5es com tamanho de cerca de 10 a 25 \u03bcm, o elemento de malha agregada precisa ter 2 ou mais malhas por polegada linear.<\/p>\n

Fabrica\u00e7\u00e3o de filtros de alum\u00ednio fundido<\/strong><\/p>\n

Para fabricar os filtros de Al fundido, agregados como cer\u00e2micas s\u00e3o moldados em um formato de rede e cozidos para se obter um elemento em forma de rede de agregados. Em seguida, o elemento de malha agregado \u00e9 impregnado com um ou mais dos compostos de revestimento mencionados acima para revestir sua superf\u00edcie. Quando se utiliza um adesivo, o elemento de malha \u00e9 impregnado sequencialmente com o adesivo e o composto de revestimento. Alternativamente, ele \u00e9 impregnado com uma mistura do composto de revestimento e do aglutinante.<\/p>\n

De qualquer forma, devido \u00e0s propriedades f\u00edsicas originais do composto de revestimento e do adesivo, o material de impregna\u00e7\u00e3o utilizado para impregnar o elemento de malha apresenta uma viscosidade relativamente alta. Quanto maior for a viscosidade do material de impregna\u00e7\u00e3o e quanto mais fina for a malha do elemento de malha agregado, mais dif\u00edcil se torna o processo de revestimento.<\/p>\n

Na verdade, \u00e9 necess\u00e1rio cobrir completamente n\u00e3o apenas a superf\u00edcie externa do elemento de malha, mas tamb\u00e9m a superf\u00edcie interna de sua abertura (orif\u00edcio). Mesmo que essas superf\u00edcies estejam localizadas no centro do elemento de malha, \u00e9 imposs\u00edvel cobrir completamente toda a superf\u00edcie do elemento de malha.<\/p>\n

\"\"<\/p>\n

Portanto, quando a composi\u00e7\u00e3o de revestimento convencional \u00e9 aplicada ao filtro de espuma cer\u00e2mica de Al fundido, a efici\u00eancia do revestimento em rela\u00e7\u00e3o \u00e0 superf\u00edcie total do elemento de malha \u00e9 baixa, de modo que o filtro interno apresenta baixa efici\u00eancia na remo\u00e7\u00e3o de impurezas em cada unidade de filtragem. Essa baixa efici\u00eancia de remo\u00e7\u00e3o pode impedir que o filtro interno seja aplicado ao filtragem de alum\u00ednio fundido<\/a>.<\/p>\n

Quando o elemento em forma de rede agregada \u00e9 revestido com carbonato de silicato de s\u00f3dio para formar um filtro interno, o filtro resultante apresenta a vantagem de poder ser enrolado mesmo sem o uso de qualquer adesivo. O silicato \u00e9 revestido diretamente na superf\u00edcie do elemento de malha para garantir uma liga\u00e7\u00e3o firme entre o composto de revestimento e a superf\u00edcie do elemento de malha, resistindo assim \u00e0 resist\u00eancia ao impacto e \u00e0 resist\u00eancia de ader\u00eancia do fluxo de alum\u00ednio fundido. Mesmo quando o elemento de malha possui duas ou mais malhas por polegada linear, um composto como o silicato de s\u00f3dio pode ser aplicado de forma suficiente. Al\u00e9m disso, devido ao centro da superf\u00edcie interna da abertura formada no elemento de malha agregada ou ao centro de toda a superf\u00edcie do elemento de malha agregada, a taxa de remo\u00e7\u00e3o de inclus\u00f5es por unidade de volume do filtro e por unidade de peso do filtro aumenta. Em particular, os filtros de espuma cer\u00e2mica de Al fundido podem melhorar significativamente a taxa de remo\u00e7\u00e3o de part\u00edculas finas de inclus\u00f5es de cerca de 10 a 25 \u03bcm.<\/p>","protected":false},"excerpt":{"rendered":"

The filtering efficiency of ceramic foam molten Al filters to remove inclusions from molten aluminum mainly depends on the roughness of the openings formed in…<\/p>","protected":false},"author":1,"featured_media":7682,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[8857,9,8861,8859,8864,8863,417,8854,8862,8858,8856,8855,8860],"class_list":["post-7681","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-and-bonded-particle-filters-for-all-molten-metal-foundry-applications","tag-ceramic-foam-filters","tag-ceramic-foam-filters-for-ferrous-and-non-ferrous-alloys","tag-ceramic-foam-filters-for-ferrous-foundries","tag-fiberglass-filters","tag-filter-baskets-in-any-shape-and-dimension-for-smelters-and-foundries","tag-foundry-filters","tag-manufacture-of-ceramic-filters","tag-manufacturer-of-fiber-glass-filter-fabrics-for-molten-aluminium-filtration","tag-reticulated-ceramic-foam-filter-technology-to-aluminum-producers","tag-tin-plate-and-wire-mesh-filters","tag-vertical-gate-filters-for-aluminum-die","tag-wire-mesh-filters"],"yoast_head":"\nMolten 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