{"id":7751,"date":"2021-01-28T06:31:38","date_gmt":"2021-01-28T06:31:38","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7751"},"modified":"2021-01-28T06:31:38","modified_gmt":"2021-01-28T06:31:38","slug":"continuous-caster-feed-tip-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/continuous-caster-feed-tip-manufacturing-process\/","title":{"rendered":"Processo de fabrica\u00e7\u00e3o de pontas de alimenta\u00e7\u00e3o para m\u00e1quinas de lingotamento cont\u00ednuo"},"content":{"rendered":"

A ponta de alimenta\u00e7\u00e3o da m\u00e1quina de lingotamento cont\u00ednuo \u00e9 feita de feltro de fibra refrat\u00e1ria, que cont\u00e9m quantidades aproximadamente iguais de alumina e s\u00edlica, al\u00e9m de uma solu\u00e7\u00e3o contendo s\u00edlica coloidal. A composi\u00e7\u00e3o t\u00edpica da fibra \u00e9 de cerca de 51,2% de alumina, 47,4% de s\u00edlica e cerca de 0,7% de \u00f3xido de boro e \u00f3xido de s\u00f3dio.<\/p>\n

Para produzir um feltro adequado, essas fibras s\u00e3o dispersas em uma solu\u00e7\u00e3o aquosa contendo uma dispers\u00e3o de s\u00edlica coloidal. Ao diluir a composi\u00e7\u00e3o obtida, esta passa a conter cerca de 30%, em peso, de s\u00f3lidos de s\u00edlica coloidal. O tamanho m\u00e9dio das part\u00edculas de s\u00edlica coloidal \u00e9 de cerca de 17 m\u00edcrons, ou uma m\u00e9dia de cerca de 48 \u00e1tomos de sil\u00edcio por part\u00edcula. A s\u00edlica coloidal \u00e9 estabilizada na solu\u00e7\u00e3o por meio de hidr\u00f3xidos de metais alcalinos em quantidade suficiente, tais como hidr\u00f3xido de s\u00f3dio ou hidr\u00f3xido de l\u00edtio, para atingir um pH de cerca de 9,5 a 10,5. A composi\u00e7\u00e3o foi dilu\u00edda com \u00e1gua para formar uma solu\u00e7\u00e3o contendo cerca de 22% em peso de s\u00f3lidos de s\u00edlica coloidal. Fibras refrat\u00e1rias em quantidade suficiente s\u00e3o dispersas na solu\u00e7\u00e3o para formar uma pasta com cerca de 5 wt% de fibras.<\/p>\n

Essa pasta \u00e9 transformada em uma manta ou tapete de fibras refrat\u00e1rias por meio de uma opera\u00e7\u00e3o convencional de feltragem. Mergulhe a malha de feltro porosa na pasta e conecte a superf\u00edcie inferior ao aspirador de p\u00f3. As fibras se acumulam na superf\u00edcie da tela para formar um tapete, que deve ter, de prefer\u00eancia, at\u00e9 cerca de 2 1\/2 cm de espessura. O feltro assim formado mant\u00e9m a suc\u00e7\u00e3o, de modo que o teor de l\u00edquido da almofada \u00e9 reduzido para cerca de 20% em peso e o teor de s\u00edlica coloidal \u00e9 reduzido para cerca de 5% em peso. Um feltro formado por feltragem a v\u00e1cuo a partir de uma pasta de fibras refrat\u00e1rias \u00e9 utilizado para formar uma parte do bico de alimenta\u00e7\u00e3o de metal fundido<\/a>\u00a0de uma m\u00e1quina de lingotamento cont\u00ednuo.<\/p>\n

\"Dica<\/p>\n

Para formar a ponta de alimenta\u00e7\u00e3o da m\u00e1quina de lingotamento cont\u00ednuo, recorte um ret\u00e2ngulo de tamanho adequado desse feltro refrat\u00e1rio. Para formar parte da ponta de alimenta\u00e7\u00e3o, corte um ret\u00e2ngulo com cerca de 15 cm de largura e 23 cm de comprimento de uma manta com 1 polegada de espessura. Alise um tecido retangular de fibra de vidro com o mesmo tamanho da manta sobre uma das superf\u00edcies da manta. De prefer\u00eancia, o tecido deve ser de trama fechada, de modo que n\u00e3o haja espa\u00e7os abertos na trama. Utiliza-se um tecido de vidro sem apresto na superf\u00edcie, e o tecido de vidro dispon\u00edvel no mercado deve, de prefer\u00eancia, ter o material de apresto removido antes de ser fixado ao feltro. O apresto pode ser removido, por exemplo, levando o tecido de vidro ao forno a cerca de 250 \u00b0C por meia hora.<\/p>\n

Cubra o outro lado do feltro com um peda\u00e7o fino de papel-alum\u00ednio. \u00c9 adequado usar papel-alum\u00ednio com espessura de 1\/4 a 1\/2 mm. Voc\u00ea pode deixar alguns \u201corif\u00edcios de observa\u00e7\u00e3o\u201d no papel-alum\u00ednio para retirar o l\u00edquido do cobertor.<\/p>\n

Em seguida, a manta refrat\u00e1ria laminada com fibra de vidro e folha de alum\u00ednio \u00e9 colocada na cavidade do molde, e a cavidade \u00e9 fechada com um molde correspondente. Depois, o conjunto \u00e9 comprimido com press\u00e3o insuficiente para quebrar as fibras, a fim de compactar o feltro at\u00e9 a geometria desejada de uma parte do bocal de alimenta\u00e7\u00e3o da m\u00e1quina de lingotamento cont\u00ednuo. Permita que o excesso de l\u00edquido no molde fechado seja drenado por meio de um orif\u00edcio de drenagem adequado na cavidade fechada.<\/p>\n

Quando a camada de cobertura de fibras refrat\u00e1rias \u00e9 comprimida na cavidade fechada de um molde, \u00e9 prefer\u00edvel que a compress\u00e3o m\u00e1xima no molde seja inferior a cerca de 85% da espessura original da camada de cobertura sinterizada a v\u00e1cuo. Se a compress\u00e3o for superior a cerca de 85% da espessura original, pode ocorrer esmagamento excessivo e fratura da fibra refrat\u00e1ria, resultando em uma redu\u00e7\u00e3o significativa na resist\u00eancia do material comprimido.<\/p>","protected":false},"excerpt":{"rendered":"

The continuous caster feed tip is made of refractory fiber felt, which contains approximately equal amounts of alumina and silica, and contains a solution containing…<\/p>","protected":false},"author":1,"featured_media":7752,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-7751","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nContinuous Caster Feed Tip Manufacturing Process<\/title>\n<meta name=\"description\" content=\"The continuous caster feed tip is made of refractory fiber felt, which contains approximately equal amounts of alumina and silica...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/continuous-caster-feed-tip-manufacturing-process\/\" 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