{"id":9466,"date":"2021-07-07T01:23:50","date_gmt":"2021-07-07T01:23:50","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=9466"},"modified":"2021-07-07T01:23:50","modified_gmt":"2021-07-07T01:23:50","slug":"aluminum-ingot-casting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/aluminum-ingot-casting-process\/","title":{"rendered":"Processo de fundi\u00e7\u00e3o de lingotes de alum\u00ednio"},"content":{"rendered":"<p>Quando a velocidade de fundi\u00e7\u00e3o e o volume de \u00e1gua de resfriamento (press\u00e3o da \u00e1gua) atingem o valor normal da fundi\u00e7\u00e3o, o processo de fundi\u00e7\u00e3o de lingotes de alum\u00ednio come\u00e7a a entrar em uma fase est\u00e1vel. Nessa fase, tanto a velocidade de fundi\u00e7\u00e3o quanto o volume de \u00e1gua de resfriamento (press\u00e3o da \u00e1gua) atingem o m\u00e1ximo, e a temperatura da fundi\u00e7\u00e3o pode ficar de 5 \u00b0C a 10 \u00b0C abaixo da temperatura inicial.<\/p>\n<p><strong>As precau\u00e7\u00f5es para o processo de fundi\u00e7\u00e3o de lingotes de alum\u00ednio s\u00e3o as seguintes:<\/strong><\/p>\n<p>(1) Para a liga de alum\u00ednio 6063, geralmente garante-se que a temperatura na entrada da plataforma de fundi\u00e7\u00e3o esteja entre 690 \u00b0C e 710 \u00b0C. Se a plataforma de fundi\u00e7\u00e3o tiver um bom desempenho de reten\u00e7\u00e3o de calor, a temperatura de entrada pode ser mantida no limite inferior; caso contr\u00e1rio, pode ser mantida no limite superior.<\/p>\n<p>(2) Durante esse processo, deve-se observar frequentemente o estado da superf\u00edcie do lingote. Al\u00e9m da gera\u00e7\u00e3o de res\u00edduos, tamb\u00e9m podem ocorrer acidentes graves, como vazamentos e explos\u00f5es.<\/p>\n<p>(3) Mantenha o n\u00edvel do l\u00edquido est\u00e1vel. O n\u00edvel do l\u00edquido est\u00e1 inst\u00e1vel. Al\u00e9m de afetar a qualidade da superf\u00edcie do lingote, isso tamb\u00e9m pode causar transbordamento ou enchimento insuficiente do alum\u00ednio fundido em casos graves, levando a explos\u00f5es ou outros acidentes graves.<\/p>\n<p>(4) Preste aten\u00e7\u00e3o a vazamentos ou entupimentos no alum\u00ednio que tenham ocorrido no in\u00edcio, a fim de evitar novos vazamentos e riscos.<\/p>\n<p>(5) De acordo com o comprimento da pe\u00e7a fundida e a quantidade restante de alum\u00ednio l\u00edquido no canal de fundi\u00e7\u00e3o, determine o momento em que o forno vertical deve interromper a inclina\u00e7\u00e3o ou bloquear a abertura do forno, a fim de evitar que o lingote fundido fique muito longo, causando desperd\u00edcio ou dificuldade na retirada do lingote do po\u00e7o.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-9473\" src=\"http:\/\/alalloycasting.com\/wp-content\/uploads\/2021\/07\/Online-Purification-Treatment.jpg\" alt=\"\" width=\"400\" height=\"500\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/07\/Online-Purification-Treatment.jpg 400w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/07\/Online-Purification-Treatment-240x300.jpg 240w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/p>\n<p>Ap\u00f3s a fundi\u00e7\u00e3o at\u00e9 o comprimento desejado, o processo de fundi\u00e7\u00e3o de lingotes de alum\u00ednio entra na fase final. Nesse momento, a velocidade de fundi\u00e7\u00e3o diminui gradualmente at\u00e9 zerar, e a quantidade de \u00e1gua de resfriamento (press\u00e3o da \u00e1gua) \u00e9 reduzida gradualmente at\u00e9 atingir o mesmo n\u00edvel da quantidade de \u00e1gua (press\u00e3o da \u00e1gua) no in\u00edcio da fundi\u00e7\u00e3o, e o forno retorna ao estado inicial, ou o orif\u00edcio de fundi\u00e7\u00e3o \u00e9 completamente bloqueado.<\/p>\n<p>Certifique-se de que todos os lingotes estejam separados do molde e evite que fiquem presos no tubo de suc\u00e7\u00e3o; caso contr\u00e1rio, ser\u00e1 dif\u00edcil limpar.<\/p>\n<p>Ao final da fundi\u00e7\u00e3o, certifique-se de que a \u00e1gua de resfriamento continue a circular por mais 10 a 15 minutos para garantir que o lingote esteja completamente solidificado e para reduzir a temperatura do molde e da plataforma de fundi\u00e7\u00e3o, a fim de prolongar a vida \u00fatil do molde, da plataforma de fundi\u00e7\u00e3o e da pe\u00e7a fundida <a href=\"http:\/\/www.alalloycasting.com\/pt\/alumina-ceramic-ring\/\">anel de grafite<\/a>.<\/p>\n<p>Antes de descarregar o alum\u00ednio l\u00edquido restante na plataforma, <a href=\"http:\/\/www.alalloycasting.com\/pt\/casting-launder-2\/\">canal de fundi\u00e7\u00e3o<\/a>, e <a href=\"http:\/\/www.alalloycasting.com\/pt\/degassing-filtration-system\/\">caixa de filtro de desgaseifica\u00e7\u00e3o<\/a>, certifique-se de que o recipiente de alum\u00ednio esteja seco. Se necess\u00e1rio, leve-o ao forno com anteced\u00eancia para evitar explos\u00f5es. \u00c9 necess\u00e1rio limpar a tempo o l\u00edquido residual de alum\u00ednio presente na plataforma de fundi\u00e7\u00e3o, no canal de vazamento, na caixa de filtragem etc., a fim de evitar dificuldades na limpeza ap\u00f3s a solidifica\u00e7\u00e3o, o que, em casos graves, pode danificar o canal de vazamento e a caixa de filtragem.<\/p>","protected":false},"excerpt":{"rendered":"<p>When the casting speed and cooling water volume (water pressure) both reach the normal value of casting, Aluminum Ingot Casting Process begins to enter a&hellip;<\/p>","protected":false},"author":1,"featured_media":9472,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-9466","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site 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