{"id":752,"date":"2020-04-10T07:48:44","date_gmt":"2020-04-10T07:48:44","guid":{"rendered":"http:\/\/alalloycasting.com\/?page_id=752"},"modified":"2026-05-26T01:01:15","modified_gmt":"2026-05-26T01:01:15","slug":"ceramic-fiber-paper","status":"publish","type":"page","link":"https:\/\/www.alalloycasting.com\/ru\/ceramic-fiber-paper\/","title":{"rendered":"\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430"},"content":{"rendered":"<p>Ceramic fiber paper is a lightweight, flexible refractory sheet made from high-purity alumina-silica fibers, engineered to withstand continuous temperatures up to 1260\u00b0C (2300\u00b0F). It serves as a critical thermal barrier, gasket material, and lining insulation across aluminum casting, steel processing, and glass manufacturing. Unlike traditional refractory boards, ceramic fiber paper can be cut, wrapped, and formed to fit irregular surfaces \u2014 making it one of the most versatile insulation materials in high-temperature metalworking.<\/p>\n<figure id=\"attachment_1504\" aria-describedby=\"caption-attachment-1504\" style=\"width: 522px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-1504\" src=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/05\/Ceramic-Fiber-Paper.jpg\" alt=\"\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430\" width=\"522\" height=\"417\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/05\/Ceramic-Fiber-Paper.jpg 500w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/05\/Ceramic-Fiber-Paper-300x240.jpg 300w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/05\/Ceramic-Fiber-Paper-125x100.jpg 125w\" sizes=\"auto, (max-width: 522px) 100vw, 522px\" \/><figcaption id=\"caption-attachment-1504\" class=\"wp-caption-text\"><em>\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430<\/em><\/figcaption><\/figure>\n<p style=\"text-align: center;\"><a style=\"background-color: #fff3c4; display: inline-block; padding: 12px 28px; border-radius: 30px; color: #7a5a2a; text-decoration: none; font-size: 18px; font-weight: bold; text-align: center; border: 1px solid #E6D3A1;\" href=\"https:\/\/web.whatsapp.com\/send?phone=8617344611163&amp;text=\">Request A Quote<\/a><\/p>\n<h2>What Is Ceramic Fiber Paper Made Of?<\/h2>\n<p>Ceramic fiber paper is manufactured through a wet-forming process similar to traditional papermaking, but using inorganic refractory fibers instead of wood pulp. The base fibers \u2014 aluminum oxide (Al\u2082O\u2083) and silicon dioxide (SiO\u2082) \u2014 are blended with organic binders that burn off cleanly during first heat-up, leaving a pure, non-combustible insulation sheet.<\/p>\n<p>The exact alumina-to-silica ratio determines the paper&#8217;s temperature grade. Standard-grade ceramic fiber paper typically contains around 47% Al\u2082O\u2083 and 53% SiO\u2082, suitable for applications up to 1050\u00b0C. High-purity grades push the alumina content above 55%, raising the continuous service temperature to 1260\u00b0C or higher.<\/p>\n<p>Most manufacturers add a small percentage of organic binder (usually 5\u201310% by weight) to give the paper handling strength before installation. This binder burns out between 300\u2013400\u00b0C, which means the paper becomes slightly more brittle after its first thermal cycle \u2014 something to factor in if you&#8217;re planning to remove and reposition it.<\/p>\n<p>A key distinction worth noting: ceramic fiber paper is\u00a0<strong>not<\/strong>\u00a0the same as ceramic fiber blanket or ceramic fiber board. The paper is thinner (typically 0.5 mm to 6 mm), denser, and has a smoother surface finish. It&#8217;s designed for precision applications where blanket would be too thick or too loose-fitting.<\/p>\n<div class=\"overflow-x-auto\">\n<table class=\"min-w-full\">\n<thead>\n<tr>\n<th class=\"whitespace-nowrap px-3 py-2\">Property<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Standard Grade (1050\u00b0C)<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">High-Purity Grade (1260\u00b0C)<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">HP-Z Grade (1430\u00b0C)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td class=\"px-3 py-2\">Al\u2082O\u2083 Content<\/td>\n<td class=\"px-3 py-2\">44\u201347%<\/td>\n<td class=\"px-3 py-2\">52\u201355%<\/td>\n<td class=\"px-3 py-2\">35\u201340% (+ ZrO\u2082)<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">SiO\u2082 Content<\/td>\n<td class=\"px-3 py-2\">53\u201356%<\/td>\n<td class=\"px-3 py-2\">45\u201348%<\/td>\n<td class=\"px-3 py-2\">40\u201345%<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">ZrO\u2082 Content<\/td>\n<td class=\"px-3 py-2\">\u2014<\/td>\n<td class=\"px-3 py-2\">\u2014<\/td>\n<td class=\"px-3 py-2\">15\u201320%<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Continuous Use Temp<\/td>\n<td class=\"px-3 py-2\">1050\u00b0C \/ 1922\u00b0F<\/td>\n<td class=\"px-3 py-2\">1260\u00b0C \/ 2300\u00b0F<\/td>\n<td class=\"px-3 py-2\">1430\u00b0C \/ 2600\u00b0F<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">\u041f\u043b\u043e\u0442\u043d\u043e\u0441\u0442\u044c<\/td>\n<td class=\"px-3 py-2\">160\u2013190 kg\/m\u00b3<\/td>\n<td class=\"px-3 py-2\">180\u2013210 kg\/m\u00b3<\/td>\n<td class=\"px-3 py-2\">200\u2013240 kg\/m\u00b3<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Thermal Conductivity (600\u00b0C)<\/td>\n<td class=\"px-3 py-2\">0.08\u20130.10 W\/m\u00b7K<\/td>\n<td class=\"px-3 py-2\">0.09\u20130.11 W\/m\u00b7K<\/td>\n<td class=\"px-3 py-2\">0.10\u20130.12 W\/m\u00b7K<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Organic Binder Content<\/td>\n<td class=\"px-3 py-2\">5\u20138%<\/td>\n<td class=\"px-3 py-2\">5\u20138%<\/td>\n<td class=\"px-3 py-2\">5\u20138%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><em>Data aligned with classifications per ASTM C892 Standard Specification for High-Temperature Fiber Blanket Thermal Insulation. Exact values vary by manufacturer and lot.<\/em><\/p>\n<figure id=\"attachment_83359\" aria-describedby=\"caption-attachment-83359\" style=\"width: 511px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-83359\" src=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/ceramic-fiber-paper.webp\" alt=\"A roll of ceramic fiber paper, suitable for lining furnace surfaces, gaskets, and under-refractory coatings in high-temperature industrial equipment.\" width=\"511\" height=\"493\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/ceramic-fiber-paper.webp 511w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/ceramic-fiber-paper-300x289.webp 300w\" sizes=\"auto, (max-width: 511px) 100vw, 511px\" \/><figcaption id=\"caption-attachment-83359\" class=\"wp-caption-text\"><em>A roll of ceramic fiber paper, suitable for lining furnace surfaces, gaskets, and under-refractory coatings in high-temperature industrial equipment.<\/em><\/figcaption><\/figure>\n<p style=\"text-align: center;\"><a href=\"https:\/\/web.whatsapp.com\/send?phone=8617344611163&amp;text=\" target=\"_blank\" rel=\"noopener\"><em><strong><span class=\"su-highlight\" style=\"background:#ffffff;color:#e76d6d\">&nbsp;\u0415\u0441\u043b\u0438 \u0434\u043b\u044f \u0432\u0430\u0448\u0435\u0433\u043e \u043f\u0440\u043e\u0435\u043a\u0442\u0430 \u0442\u0440\u0435\u0431\u0443\u0435\u0442\u0441\u044f \u0438\u0441\u043f\u043e\u043b\u044c\u0437\u043e\u0432\u0430\u043d\u0438\u0435 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043f\u0435\u043d\u043e\u0444\u0438\u043b\u044c\u0442\u0440\u0430, \u0432\u044b \u043c\u043e\u0436\u0435\u0442\u0435 \u043e\u0431\u0440\u0430\u0442\u0438\u0442\u044c\u0441\u044f \u043a \u043d\u0430\u043c \u0434\u043b\u044f \u043f\u043e\u043b\u0443\u0447\u0435\u043d\u0438\u044f \u0431\u0435\u0441\u043f\u043b\u0430\u0442\u043d\u043e\u0433\u043e \u043a\u043e\u043c\u043c\u0435\u0440\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043f\u0440\u0435\u0434\u043b\u043e\u0436\u0435\u043d\u0438\u044f.&nbsp;<\/span><\/strong><\/em><\/a><\/p>\n<h2>Why Use Ceramic Fiber Paper Instead of Traditional Refractory Gaskets?<\/h2>\n<p>I&#8217;ve seen plant engineers default to compressed asbestos-free gaskets or graphite sheets for high-temperature sealing, and in many cases those materials work fine \u2014 up to a point. The problem shows up when you&#8217;re dealing with temperatures above 800\u00b0C, molten metal splash zones, or joints that need to accommodate thermal expansion without cracking.<\/p>\n<p>Ceramic fiber paper handles all three. It compresses under bolt load to fill surface imperfections, it won&#8217;t melt or degrade at casting temperatures, and it doesn&#8217;t become rigid after thermal cycling the way calcium silicate boards do.<\/p>\n<p>In aluminum foundries specifically, ceramic fiber paper sees heavy use as:<\/p>\n<ul>\n<li><strong>Launder and trough lining<\/strong>\u00a0\u2014 a sacrificial layer between the refractory and molten aluminum to prevent sticking and simplify cleanup<\/li>\n<li><strong>Gasket material<\/strong> between mating flanges on transfer ladles, <a href=\"https:\/\/www.alalloycasting.com\/ru\/degassing-unit\/\" target=\"_blank\" rel=\"noopener\"><em><strong><span class=\"su-highlight\" style=\"background:#eccb42;color:#000000\">&nbsp;degassing units&nbsp;<\/span><\/strong><\/em><\/a>, and <a href=\"https:\/\/www.alalloycasting.com\/ru\/ceramic-foam-filter\/\" target=\"_blank\" rel=\"noopener\"><em><strong><span class=\"su-highlight\" style=\"background:#eccb42;color:#000000\">&nbsp;\u0444\u0438\u043b\u044c\u0442\u0440\u044b \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0439 \u043f\u0435\u043d\u044b&nbsp;<\/span>\u00a0<\/strong><\/em><\/a>housings<\/li>\n<li><strong>Backup insulation<\/strong>\u00a0behind castable refractory to reduce heat loss through furnace shells<\/li>\n<li><strong>Mold release and separator sheets<\/strong>\u00a0in investment casting and die casting operations<\/li>\n<li><strong>Expansion joint filler<\/strong>\u00a0in kiln and furnace construction to absorb thermal growth without structural stress<\/li>\n<\/ul>\n<p>One thing that doesn&#8217;t get mentioned often enough: ceramic fiber paper also functions as an effective\u00a0<strong>electrical insulator<\/strong>\u00a0at elevated temperatures. Its dielectric strength makes it useful in induction furnace coil wrapping and thermocouple sheathing \u2014 applications where both heat resistance and electrical isolation matter simultaneously.<\/p>\n<p style=\"text-align: center;\"><a href=\"https:\/\/web.whatsapp.com\/send?phone=8617344611163&amp;text=\" target=\"_blank\" rel=\"noopener\"><em><strong><span class=\"su-highlight\" style=\"background:#ffffff;color:#e76d6d\">&nbsp;\u0415\u0441\u043b\u0438 \u0434\u043b\u044f \u0432\u0430\u0448\u0435\u0433\u043e \u043f\u0440\u043e\u0435\u043a\u0442\u0430 \u0442\u0440\u0435\u0431\u0443\u0435\u0442\u0441\u044f \u0438\u0441\u043f\u043e\u043b\u044c\u0437\u043e\u0432\u0430\u043d\u0438\u0435 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043f\u0435\u043d\u043e\u0444\u0438\u043b\u044c\u0442\u0440\u0430, \u0432\u044b \u043c\u043e\u0436\u0435\u0442\u0435 \u043e\u0431\u0440\u0430\u0442\u0438\u0442\u044c\u0441\u044f \u043a \u043d\u0430\u043c \u0434\u043b\u044f \u043f\u043e\u043b\u0443\u0447\u0435\u043d\u0438\u044f \u0431\u0435\u0441\u043f\u043b\u0430\u0442\u043d\u043e\u0433\u043e \u043a\u043e\u043c\u043c\u0435\u0440\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043f\u0440\u0435\u0434\u043b\u043e\u0436\u0435\u043d\u0438\u044f.&nbsp;<\/span><\/strong><\/em><\/a><\/p>\n<h2>How Thick Should Ceramic Fiber Paper Be for Aluminum Casting?<\/h2>\n<p>Thickness selection depends on the specific function. Here&#8217;s what actually works in practice, based on field installations across aluminum smelters and secondary casting operations:<\/p>\n<p><strong>For gaskets and seals (launder joints, filter box flanges):<\/strong>\u00a02\u20133 mm is the standard. Thinner paper (1 mm) doesn&#8217;t provide enough compression to seal uneven mating surfaces. Thicker paper (5\u20136 mm) works for rough flanges but can compress unevenly under bolt load if the fastening pattern isn&#8217;t tight enough.<\/p>\n<p><strong>For lining and wrapping (trough interiors, ladle walls):<\/strong>\u00a03\u20136 mm gives a useful insulating layer without taking up too much of the interior cross-section. In applications where the paper sits behind a primary refractory layer, even 1\u20132 mm adds measurable thermal benefit because it interrupts direct conduction paths.<\/p>\n<p><strong>For expansion joints:<\/strong>\u00a0Match the paper thickness to the calculated thermal expansion of the refractory. For a 3-meter furnace wall operating at 1000\u00b0C, you&#8217;re typically looking at 4\u20136 mm of expansion joint filler per joint.<\/p>\n<p><strong>For filtration backing and sealing in CFF (ceramic foam filter) systems:<\/strong> 2 mm is typical. The paper creates a tight seal around the <a href=\"https:\/\/www.alalloycasting.com\/ru\/plate-filtering-unit\/\" target=\"_blank\" rel=\"noopener\"><em><strong><span class=\"su-highlight\" style=\"background:#eccb42;color:#000000\">&nbsp;\u0423\u0437\u0435\u043b \u0444\u0438\u043b\u044c\u0442\u0440\u0430\u0446\u0438\u0438 \u043f\u043b\u0430\u0441\u0442\u0438\u043d&nbsp;<\/span>\u00a0<\/strong><\/em><\/a>perimeter, preventing molten aluminum from bypassing the filter \u2014 which is the single most common cause of inclusion defects traced back to the filtration stage.<\/p>\n<div class=\"overflow-x-auto\">\n<table class=\"min-w-full\">\n<thead>\n<tr>\n<th class=\"whitespace-nowrap px-3 py-2\">\u0417\u0430\u044f\u0432\u043a\u0430<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Recommended Thickness<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Temperature Range<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Key Performance Requirement<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td class=\"px-3 py-2\">Launder joint gasket<\/td>\n<td class=\"px-3 py-2\">2\u20133 mm<\/td>\n<td class=\"px-3 py-2\">680\u2013750\u00b0C<\/td>\n<td class=\"px-3 py-2\">Compression &amp; seal integrity<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Trough lining (sacrificial layer)<\/td>\n<td class=\"px-3 py-2\">3\u20136 mm<\/td>\n<td class=\"px-3 py-2\">700\u2013760\u00b0C<\/td>\n<td class=\"px-3 py-2\">Non-wetting, easy strip-out<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Filter box seal (CFF system)<\/td>\n<td class=\"px-3 py-2\">1.5\u20132 mm<\/td>\n<td class=\"px-3 py-2\">700\u2013740\u00b0C<\/td>\n<td class=\"px-3 py-2\">Bypass prevention, conformability<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Expansion joint filler<\/td>\n<td class=\"px-3 py-2\">3\u20136 mm<\/td>\n<td class=\"px-3 py-2\">Up to 1260\u00b0C<\/td>\n<td class=\"px-3 py-2\">Compressibility, thermal stability<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Furnace backup insulation<\/td>\n<td class=\"px-3 py-2\">2\u20136 mm<\/td>\n<td class=\"px-3 py-2\">800\u20131200\u00b0C<\/td>\n<td class=\"px-3 py-2\">Low thermal conductivity<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Induction coil wrapping<\/td>\n<td class=\"px-3 py-2\">0.5\u20131 mm<\/td>\n<td class=\"px-3 py-2\">200\u2013600\u00b0C<\/td>\n<td class=\"px-3 py-2\">Dielectric strength, flexibility<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><em>Thickness recommendations based on field data from aluminum casting and remelting operations. Actual selection should account for specific equipment geometry and operating conditions.<\/em><\/p>\n<figure id=\"attachment_84646\" aria-describedby=\"caption-attachment-84646\" style=\"width: 716px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-84646\" src=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/PAPER-PACKAGE.webp\" alt=\"ceramic fiber paper package\" width=\"716\" height=\"526\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/PAPER-PACKAGE.webp 794w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/PAPER-PACKAGE-300x220.webp 300w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/PAPER-PACKAGE-768x564.webp 768w\" sizes=\"auto, (max-width: 716px) 100vw, 716px\" \/><figcaption id=\"caption-attachment-84646\" class=\"wp-caption-text\"><em>ceramic fiber paper package<\/em><\/figcaption><\/figure>\n<h2>Does Ceramic Fiber Paper React with Molten Aluminum?<\/h2>\n<p>This is a legitimate concern, and the short answer is: it depends on the grade and exposure conditions.<\/p>\n<p>Standard alumina-silica ceramic fiber paper is\u00a0<strong>non-wetting<\/strong>\u00a0to molten aluminum under normal casting conditions (680\u2013750\u00b0C). The aluminum doesn&#8217;t bond to or soak into the fiber matrix the way it would with uncoated steel or porous calcium silicate. That&#8217;s exactly why it works so well as a sacrificial trough lining \u2014 after a casting campaign, you peel off the used paper and the underlying refractory is clean.<\/p>\n<p>However, at extended contact times or higher temperatures (above 900\u00b0C), molten aluminum can begin to reduce the silica component in the fiber:<\/p>\n<p><strong>4Al + 3SiO\u2082 \u2192 2Al\u2082O\u2083 + 3Si<\/strong><\/p>\n<p>This reaction is thermodynamically favorable and produces free silicon that contaminates the melt. In aluminum casting, where silicon specs can be tight (especially for electrical conductor grade or aerospace alloys), this matters.<\/p>\n<p>The practical implication: for short-contact applications like launder lining and gaskets, standard ceramic fiber paper is fine. For continuous-immersion applications \u2014 say, a permanent thermocouple sheath sitting in a holding furnace \u2014 you&#8217;d want a high-alumina grade or a coated paper with a boron nitride or colloidal silica surface treatment to limit the reduction reaction.<\/p>\n<p>In our experience working with aluminum rod and billet producers, the standard grade paper holds up well through a typical casting sequence (4\u20138 hours of metal contact) without measurable silicon pickup in the melt. Problems tend to emerge only when paper is reused across multiple campaigns without replacement \u2014 which is a maintenance practice issue, not a material limitation.<\/p>\n<h2 style=\"text-align: center;\"><a style=\"background-color: #fff3c4; display: inline-block; padding: 12px 28px; border-radius: 30px; color: #7a5a2a; text-decoration: none; font-size: 18px; font-weight: bold; text-align: center; border: 1px solid #E6D3A1;\" href=\"https:\/\/web.whatsapp.com\/send?phone=8617344611163&amp;text=\">Request A Quote<\/a><\/h2>\n<h2>What Temperature Can Ceramic Fiber Paper Withstand?<\/h2>\n<p>The maximum service temperature of ceramic fiber paper ranges from 1050\u00b0C to 1430\u00b0C, depending on the chemical composition:<\/p>\n<ul>\n<li><strong>Standard grade (1050\u00b0C):<\/strong>\u00a0Adequate for most aluminum and zinc processing, general industrial gasketing, and appliance insulation.<\/li>\n<li><strong>High-purity grade (1260\u00b0C):<\/strong>\u00a0The workhorse for ferrous foundries, heat treatment furnaces, and petrochemical applications. This is the grade most commonly specified in aluminum casting operations where temperatures stay below 800\u00b0C but you want a safety margin.<\/li>\n<li><strong>Zirconia-bearing grade (1430\u00b0C):<\/strong>\u00a0Required for steel ladle applications, glass melting, and any service above 1300\u00b0C. The addition of 15\u201320% ZrO\u2082 dramatically improves shrinkage resistance at extreme temperatures.<\/li>\n<\/ul>\n<p>An important distinction: &#8220;maximum service temperature&#8221; means the paper will survive indefinitely at that temperature without excessive shrinkage or fiber devitrification. You can expose it to brief temperature excursions 100\u2013150\u00b0C above the rated limit without catastrophic failure, but sustained operation above the rating will cause the fibers to crystallize into mullite or cristobalite \u2014 hard, brittle phases that destroy the paper&#8217;s flexibility and insulating value.<\/p>\n<p><strong>Thermal conductivity<\/strong>\u00a0is the other critical number, and it&#8217;s where ceramic fiber paper genuinely outperforms denser refractory materials. At 400\u00b0C, a 3 mm sheet of ceramic fiber paper provides roughly the same insulating value as 10\u201312 mm of dense calcium silicate board. That&#8217;s a significant space saving in compact equipment like\u00a0degassing systems\u00a0or inline filter assemblies where every millimeter of internal volume matters.<\/p>\n<h2>How to Cut and Install Ceramic Fiber Paper Correctly<\/h2>\n<p>Ceramic fiber paper can be cut with standard tools \u2014 scissors, utility knives, or die-cutting machines for production quantities. A few practical tips that save time and waste:<\/p>\n<p><strong>Cutting:<\/strong>\u00a0Use a sharp blade and cut against a flat surface. Dull blades tear the fibers instead of cutting them, leaving ragged edges that don&#8217;t seal well. For circular gaskets, a compass cutter works better than tracing and hand-cutting. If you&#8217;re cutting large quantities of identical shapes, ask your supplier about custom die-cut parts \u2014 most manufacturers including our team can supply pre-cut gaskets and shapes to your drawings.<\/p>\n<p><strong>Handling:<\/strong>\u00a0Wear gloves. Ceramic fiber paper is classified as a synthetic vitreous fiber, and while it&#8217;s far less hazardous than asbestos, the fine fibers can cause skin irritation. A dust mask is recommended when cutting, especially in enclosed spaces. Follow\u00a0OSHA guidelines for synthetic mineral fibers\u00a0regarding workplace exposure limits.<\/p>\n<p><strong>Installation as gaskets:<\/strong>\u00a0Dry-fit first. The paper should extend to the full bolt circle without overlapping bolt holes. For flanged joints, don&#8217;t over-torque \u2014 ceramic fiber paper compresses to about 30\u201340% of its original thickness under typical bolt loads, and excessive compression destroys the insulating air pockets that give it thermal value.<\/p>\n<p><strong>Installation as lining:<\/strong>\u00a0Apply to clean, dry surfaces. For vertical or overhead applications, use a high-temperature adhesive (sodium silicate-based) or mechanical pins to hold the paper in place until the first heat-up. After the organic binder burns out, the paper is held in position by the surrounding structure.<\/p>\n<p><strong>Layering:<\/strong>\u00a0Multiple layers of thin paper sometimes outperform a single thick sheet. Two layers of 2 mm paper with a slight offset provide better insulation than one 4 mm layer because the interface between layers interrupts heat conduction. This is a trick borrowed from kiln construction that works well in launder design too.<\/p>\n<h2>Ceramic Fiber Paper vs. Ceramic Fiber Blanket: Which One Do You Need?<\/h2>\n<p>This is one of the most common questions we get from customers specifying insulation for new casting lines or furnace rebuilds. The answer depends on the application geometry and performance requirements.<\/p>\n<div class=\"overflow-x-auto\">\n<table class=\"min-w-full\">\n<thead>\n<tr>\n<th class=\"whitespace-nowrap px-3 py-2\">Feature<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">\u041a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0432\u043e\u043b\u043e\u043a\u043d\u0438\u0441\u0442\u043e\u0435 \u043f\u043e\u043a\u0440\u044b\u0432\u0430\u043b\u043e<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td class=\"px-3 py-2\">Thickness Range<\/td>\n<td class=\"px-3 py-2\">0.5\u20136 mm<\/td>\n<td class=\"px-3 py-2\">6\u201350 mm<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">\u041f\u043b\u043e\u0442\u043d\u043e\u0441\u0442\u044c<\/td>\n<td class=\"px-3 py-2\">160\u2013240 kg\/m\u00b3<\/td>\n<td class=\"px-3 py-2\">64\u2013160 kg\/m\u00b3<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Surface Finish<\/td>\n<td class=\"px-3 py-2\">Smooth, uniform<\/td>\n<td class=\"px-3 py-2\">Fibrous, textured<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Flexibility<\/td>\n<td class=\"px-3 py-2\">High (can wrap tight radii)<\/td>\n<td class=\"px-3 py-2\">High (but bulkier)<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Cutting Precision<\/td>\n<td class=\"px-3 py-2\">Excellent \u2014 clean edges<\/td>\n<td class=\"px-3 py-2\">Good \u2014 tends to fray<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Gasket\/Seal Use<\/td>\n<td class=\"px-3 py-2\">Yes \u2014 primary application<\/td>\n<td class=\"px-3 py-2\">No \u2014 too compressible and uneven<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Bulk Insulation<\/td>\n<td class=\"px-3 py-2\">Limited by thickness<\/td>\n<td class=\"px-3 py-2\">Yes \u2014 primary application<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Typical Use in Casting<\/td>\n<td class=\"px-3 py-2\">Gaskets, liners, wraps<\/td>\n<td class=\"px-3 py-2\">Furnace wall insulation, ladle covers<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Cost per m\u00b2 (comparable thickness)<\/td>\n<td class=\"px-3 py-2\">Higher<\/td>\n<td class=\"px-3 py-2\">Lower<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><em>Comparison based on standard alumina-silica grades. Specialty compositions (high-alumina, zirconia-bearing) available in both forms.<\/em><\/p>\n<p>In a typical aluminum casting line, you&#8217;ll use\u00a0<strong>both<\/strong>. Ceramic fiber blanket goes behind the structural refractory in the melting and holding furnaces \u2014 50 mm or even 75 mm thick \u2014 to minimize shell temperature and energy loss. Ceramic fiber paper goes at the joints, transitions, and contact surfaces where precision fit and smooth texture matter.<\/p>\n<p>Think of it this way: blanket is for volume insulation, paper is for precision insulation. They&#8217;re complementary, not interchangeable.<\/p>\n<figure id=\"attachment_84649\" aria-describedby=\"caption-attachment-84649\" style=\"width: 843px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-84649\" src=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/Ceramic-Fiber-Paper-Manufacturers.jpg\" alt=\"\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430\" width=\"843\" height=\"632\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/Ceramic-Fiber-Paper-Manufacturers.jpg 1024w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/Ceramic-Fiber-Paper-Manufacturers-300x225.jpg 300w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2026\/04\/Ceramic-Fiber-Paper-Manufacturers-768x576.jpg 768w\" sizes=\"auto, (max-width: 843px) 100vw, 843px\" \/><figcaption id=\"caption-attachment-84649\" class=\"wp-caption-text\"><em>\u0411\u0443\u043c\u0430\u0433\u0430 \u0438\u0437 \u043a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u0432\u043e\u043b\u043e\u043a\u043d\u0430<\/em><\/figcaption><\/figure>\n<figure id=\"attachment_83365\" aria-describedby=\"caption-attachment-83365\" style=\"width: 758px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-83365\" src=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/Ceramic-Fiber-Blanket.webp\" alt=\"High-temperature ceramic fiber blanket used for industrial insulation applications, showing dense, flexible fiber structure.\" width=\"758\" height=\"606\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/Ceramic-Fiber-Blanket.webp 500w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2020\/08\/Ceramic-Fiber-Blanket-300x240.webp 300w\" sizes=\"auto, (max-width: 758px) 100vw, 758px\" \/><figcaption id=\"caption-attachment-83365\" class=\"wp-caption-text\"><em>\u041a\u0435\u0440\u0430\u043c\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0432\u043e\u043b\u043e\u043a\u043d\u0438\u0441\u0442\u043e\u0435 \u043f\u043e\u043a\u0440\u044b\u0432\u0430\u043b\u043e<\/em><\/figcaption><\/figure>\n<h2>How to Store Ceramic Fiber Paper to Maintain Performance<\/h2>\n<p>Ceramic fiber paper is hygroscopic \u2014 it absorbs moisture from the air, which weakens the organic binder and reduces handling strength. A roll that&#8217;s been sitting on an open warehouse shelf in a humid climate for six months will tear and crumble when you try to unroll it.<\/p>\n<p><strong>Best practice:<\/strong><\/p>\n<ul>\n<li>Store in the original sealed polyethylene wrap until ready for use<\/li>\n<li>Keep off concrete floors (use pallets or shelving) to avoid moisture wicking<\/li>\n<li>Ideal storage conditions: below 30\u00b0C, below 60% relative humidity<\/li>\n<li>Shelf life in sealed packaging: 24 months minimum<\/li>\n<li>Once opened, use within 3 months or reseal with vapor barrier tape<\/li>\n<\/ul>\n<p>If you receive paper that feels damp or shows visible discoloration (brown spots from binder degradation), it&#8217;s still usable \u2014 the binder will burn out during first heat-up anyway \u2014 but it will be more difficult to cut cleanly and may not hold its shape during installation. For critical gasket applications, use fresh stock.<\/p>\n<h2>Ceramic Fiber Paper Specifications and Ordering<\/h2>\n<p>When specifying ceramic fiber paper for procurement, include these parameters:<\/p>\n<ol>\n<li><strong>Temperature grade<\/strong>\u00a0(1050\u00b0C, 1260\u00b0C, or 1430\u00b0C)<\/li>\n<li><strong>Thickness<\/strong>\u00a0(0.5 mm, 1 mm, 2 mm, 3 mm, 5 mm, 6 mm are standard)<\/li>\n<li><strong>Sheet or roll format<\/strong>\u00a0(standard rolls are 610 mm wide \u00d7 25\u201340 m long; sheets are typically 610 \u00d7 915 mm)<\/li>\n<li><strong>Custom die-cutting<\/strong>\u00a0requirements if ordering gaskets or specific shapes<\/li>\n<li><strong>Quantity<\/strong>\u00a0\u2014 most suppliers have minimum order quantities of 20\u201350 kg for stock sizes<\/li>\n<\/ol>\n<p>For aluminum casting applications specifically, we generally recommend high-purity grade (1260\u00b0C rated) in 2\u20133 mm thickness as the default starting point. It costs marginally more than standard grade but provides significantly better dimensional stability through repeated thermal cycles \u2014 and in a production environment, dimensional stability translates directly into consistent sealing and fewer unplanned shutdowns.<\/p>\n<p>If you&#8217;re unsure which grade and thickness suit your application, our technical team can review your equipment drawings and operating conditions to make a specific recommendation. We stock a full range of ceramic fiber paper alongside our\u00a0castertip\u00a0and\u00a0hot top\u00a0product lines, so consolidated shipments keep your freight costs reasonable.<\/p>\n<div class=\"overflow-x-auto\">\n<table class=\"min-w-full\">\n<thead>\n<tr>\n<th class=\"whitespace-nowrap px-3 py-2\">Specification<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Standard Option<\/th>\n<th class=\"whitespace-nowrap px-3 py-2\">Notes<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td class=\"px-3 py-2\">Temperature Rating<\/td>\n<td class=\"px-3 py-2\">1050 \/ 1260 \/ 1430\u00b0C<\/td>\n<td class=\"px-3 py-2\">Specify based on maximum operating temperature + safety margin<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Thickness<\/td>\n<td class=\"px-3 py-2\">0.5 \u2013 6 mm<\/td>\n<td class=\"px-3 py-2\">2\u20133 mm most common for aluminum casting gaskets<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Roll Width<\/td>\n<td class=\"px-3 py-2\">610 mm (24 in)<\/td>\n<td class=\"px-3 py-2\">Other widths available on request<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Roll Length<\/td>\n<td class=\"px-3 py-2\">25 m or 40 m<\/td>\n<td class=\"px-3 py-2\">Longer rolls reduce waste on large lining jobs<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Color (as-supplied)<\/td>\n<td class=\"px-3 py-2\">White<\/td>\n<td class=\"px-3 py-2\">May yellow slightly after binder burn-out \u2014 normal<\/td>\n<\/tr>\n<tr>\n<td class=\"px-3 py-2\">Certification<\/td>\n<td class=\"px-3 py-2\">ASTM C892, ISO 10635<\/td>\n<td class=\"px-3 py-2\">Request mill test certificates for critical applications<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><em>Ordering specifications for standard ceramic fiber paper products. Custom compositions, coatings (boron nitride, colloidal silica), and die-cut shapes available with minimum order quantities. Contact our sales team for lead times.<\/em><\/p>\n<h2>Selecting the Right Insulation for Your Casting Line<\/h2>\n<p>Ceramic fiber paper fills a specific niche in the broader landscape of high-temperature insulation materials. It&#8217;s not the cheapest option per square meter \u2014 calcium silicate board and standard refractory blanket undercut it on raw material cost. But when you factor in installation labor, replacement frequency, and the downstream quality impact of proper sealing and insulation, it consistently delivers the lowest total cost of ownership in precision applications.<\/p>\n<p>The aluminum industry in particular has shifted heavily toward ceramic fiber paper over the past two decades, driven by tightening inclusion specifications from automotive and aerospace end-users. A gasket failure at the filter box doesn&#8217;t just waste a filter \u2014 it contaminates an entire cast, potentially scrapping several tons of finished billet or slab. At current LME aluminum prices, even a single bypass event can cost more than a year&#8217;s supply of properly specified ceramic fiber paper gaskets.<\/p>\n<p>That&#8217;s the calculation that matters. Not the per-unit cost of the paper, but the cost of what happens when it fails \u2014 or when you use the wrong material in its place.<\/p>\n<p>If you&#8217;re evaluating ceramic fiber paper for a new installation or looking to improve an existing casting line, reach out to our team with your specific application details. We&#8217;ve supplied ceramic fiber insulation products,\u00a0flow control components, and filtration systems to aluminum producers across 40+ countries, and practical application experience is where we add the most value beyond the product itself.<\/p>\n<h2>\u0427\u0430\u0441\u0442\u043e \u0437\u0430\u0434\u0430\u0432\u0430\u0435\u043c\u044b\u0435 \u0432\u043e\u043f\u0440\u043e\u0441\u044b<\/h2>\n<details>\n<summary>1. <strong>What is ceramic fiber paper used for?<\/strong><\/summary>\n<p>Ceramic fiber paper is used as high-temperature gasket material, thermal insulation lining, expansion joint filler, and molten metal separator in aluminum casting, steel processing, and furnace construction.<\/p>\n<\/details>\n<details>\n<summary>2. <strong>What temperature can ceramic fiber paper withstand?<\/strong><\/summary>\n<p>Standard grade handles up to 1050\u00b0C (1922\u00b0F), high-purity grade up to 1260\u00b0C (2300\u00b0F), and zirconia-bearing grade up to 1430\u00b0C (2600\u00b0F) in continuous service.<\/p>\n<\/details>\n<details>\n<summary>3. <strong>Is ceramic fiber paper the same as ceramic fiber blanket?<\/strong><\/summary>\n<p>No. Ceramic fiber paper is thinner (0.5\u20136 mm), denser, and smoother than blanket. Paper is for precision gaskets and liners; blanket is for bulk furnace insulation.<\/p>\n<\/details>\n<details>\n<summary>4. <strong>Can ceramic fiber paper be used with molten aluminum?<\/strong><\/summary>\n<p>Yes. It is non-wetting to molten aluminum at normal casting temperatures (680\u2013750\u00b0C) and works well as launder lining and filter box gaskets.<\/p>\n<\/details>\n<details>\n<summary>5. <strong>How do you cut ceramic fiber paper?<\/strong><\/summary>\n<p>Use sharp scissors, a utility knife, or a die-cutting machine. Cut against a flat surface to avoid tearing the fibers. Wear gloves and a dust mask during cutting.<\/p>\n<\/details>\n<details>\n<summary>6. <strong>Does ceramic fiber paper contain asbestos?<\/strong><\/summary>\n<p>No. Ceramic fiber paper is made from synthetic alumina-silica fibers and contains no asbestos.<\/p>\n<\/details>\n<details>\n<summary>7. <strong>How thick should ceramic fiber paper be for gaskets?<\/strong><\/summary>\n<p>For most aluminum casting gasket applications, 2\u20133 mm thickness provides the best balance of compression and seal integrity.<\/p>\n<\/details>\n<details>\n<summary>8. <strong>How long does ceramic fiber paper last in service?<\/strong><\/summary>\n<p>In aluminum casting gasket applications, properly installed ceramic fiber paper typically lasts 8\u201310 casting campaigns before replacement is needed.<\/p>\n<\/details>\n<details>\n<summary>9. <strong>Is ceramic fiber paper safe to handle?<\/strong><\/summary>\n<p>It can cause minor skin irritation from loose fibers. Follow\u00a0<a class=\"text-interactive-link\" href=\"https:\/\/www.osha.gov\/synthetic-mineral-fibers\" target=\"_blank\" rel=\"noopener noreferrer\">OSHA synthetic mineral fiber guidelines<\/a>\u00a0\u2014 wear gloves and use respiratory protection when cutting.<\/p>\n<\/details>\n<details>\n<summary>10. <strong>How should ceramic fiber paper be stored?<\/strong><\/summary>\n<p>Keep it sealed in original packaging, off concrete floors, below 30\u00b0C and 60% relative humidity. Use within 3 months after opening.<\/p>\n<\/details>","protected":false},"excerpt":{"rendered":"<p>Ceramic fiber paper is a lightweight, flexible refractory sheet made from high-purity alumina-silica fibers, engineered to withstand continuous temperatures up to 1260\u00b0C (2300\u00b0F). It serves&hellip;<\/p>","protected":false},"author":1,"featured_media":1504,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-752","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Ceramic Fiber Paper,Ceramic Paper,Refractory Paper<\/title>\n<meta name=\"description\" content=\"Ceramic fiber paper is made of selected aluminum silicate ceramic fiber cotton as the main raw material, and made by a wet forming process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/ru\/ceramic-fiber-paper\/\" \/>\n<meta property=\"og:locale\" content=\"ru_RU\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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