{"id":1183,"date":"2020-04-17T06:32:11","date_gmt":"2020-04-17T06:32:11","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1183"},"modified":"2020-08-28T05:47:46","modified_gmt":"2020-08-28T05:47:46","slug":"molten-aluminum-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/molten-aluminum-casting\/","title":{"rendered":"Erimi\u015f Al\u00fcminyum D\u00f6k\u00fcm"},"content":{"rendered":"

Al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n eritilmesi ve d\u00f6k\u00fcm\u00fc, erimi\u015f al\u00fcminyum d\u00f6k\u00fcm \u00fcretimindeki ana a\u015famalard\u0131r. Eritme ve d\u00f6k\u00fcm s\u00fcrecinin tamam\u0131n\u0131n s\u0131k\u0131 bir \u015fekilde kontrol edilmesi, erimi\u015f al\u00fcminyum d\u00f6k\u00fcm kusurlar\u0131n\u0131n \u00f6nlenmesinde \u00f6nemli bir rol oynar. Erimi\u015f al\u00fcminyum, hidrojeni emme e\u011filimi y\u00fcksek oldu\u011fundan, oksidasyon yetene\u011fi de g\u00fc\u00e7l\u00fcd\u00fcr. Y\u00fcksek kaliteli d\u00f6k\u00fcmler elde etmek i\u00e7in eritme ve erimi\u015f al\u00fcminyum d\u00f6k\u00fcm s\u00fcreci s\u0131ras\u0131nda gerekli \u00f6nlemler al\u0131nmal\u0131d\u0131r.<\/p>\n

Hammadde Kontrol\u00fc<\/h2>\n

Y\u00fcksek kaliteli al\u00fcminyum eriyi\u011fi elde etmek i\u00e7in \u00f6ncelikle uygun hammaddeler se\u00e7ilmelidir. Hammaddeler bilimsel bir \u015fekilde y\u00f6netilmeli ve do\u011fru \u015fekilde i\u015flenmelidir. Aksi takdirde, ala\u015f\u0131m\u0131n kalitesi ciddi \u015fekilde etkilenir. Y\u00fczeydeki pas, ya\u011f ve di\u011fer kirletici maddeleri temizlemek i\u00e7in hammadde, kullan\u0131ma sunulmadan \u00f6nce kum p\u00fcsk\u00fcrtme i\u015flemine tabi tutulmal\u0131d\u0131r. Y\u00fczeye yap\u0131\u015fm\u0131\u015f nemi gidermek ve eritme s\u00fcresini 3 saatten fazla k\u0131saltmak amac\u0131yla, t\u00fcm hammaddeler f\u0131r\u0131na girmeden \u00f6nce \u00f6n \u0131s\u0131tmaya tabi tutulmal\u0131d\u0131r.<\/p>\n

\"\"<\/p>\n

S\u0131cak \u00dcst D\u00f6k\u00fcm Par\u00e7alar\u0131n\u0131n Haz\u0131rlanmas\u0131<\/h2>\n

Yeni potalar ve uzun s\u00fcredir kullan\u0131lmam\u0131\u015f eski potalar, kullan\u0131mdan \u00f6nce kum p\u00fcsk\u00fcrtme i\u015flemine tabi tutulmal\u0131 ve 2-4 saat boyunca 700-800 dereceye kadar \u0131s\u0131t\u0131lmal\u0131d\u0131r. Pota i\u00e7 duvar\u0131na yap\u0131\u015fm\u0131\u015f su ve yan\u0131c\u0131 maddeleri yakmak i\u00e7in, pota 300 derecenin alt\u0131na so\u011fudu\u011funda i\u00e7 duvar\u0131n\u0131 dikkatlice temizleyin ve s\u0131cakl\u0131k 200 derecenin alt\u0131nda olmad\u0131\u011f\u0131nda boyay\u0131 p\u00fcsk\u00fcrt\u00fcn.<\/p>\n

S\u0131cak \u00fcst d\u00f6k\u00fcm par\u00e7alar\u0131<\/a> Kullan\u0131mdan \u00f6nce \u00f6n \u0131s\u0131tmaya tabi tutulmal\u0131, 150 derece ile 200 derece aras\u0131ndaki bir s\u0131cakl\u0131kta koruyucu boya ile kaplanmal\u0131 ve iyice kurutulmal\u0131d\u0131r. Kullan\u0131mdan sonra, y\u00fczeye yap\u0131\u015fan oksitler ve flor\u00fcrler iyice temizlenmelidir.<\/p>\n

\"Al\u00fcminyum
Al\u00fcminyum Titanat D\u00f6k\u00fcm Kanal\u0131 Kab\u0131<\/figcaption><\/figure>\n

Erime S\u0131cakl\u0131\u011f\u0131 Kontrol\u00fc<\/h2>\n

Eritme s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fckt\u00fcr; bu durum, ala\u015f\u0131m elementlerinin \u00e7\u00f6z\u00fcnmesine ve gazlar\u0131n ile kal\u0131nt\u0131lar\u0131n at\u0131lmas\u0131na elveri\u015fli de\u011fildir. Ayr\u0131ca, y\u00fckselticinin yetersiz \u0131s\u0131s\u0131 nedeniyle, erimi\u015f al\u00fcminyum d\u00f6k\u00fcmler makul bir \u015fekilde dengelenememektedir. A\u015f\u0131r\u0131 y\u00fcksek eritme s\u0131cakl\u0131\u011f\u0131 sadece enerji israf\u0131 olmakla kalmaz, ayn\u0131 zamanda daha ciddi bir sorundur; \u00e7\u00fcnk\u00fc s\u0131cakl\u0131k ne kadar y\u00fcksek olursa, hidrojen emilimi o kadar artar, kristal taneleri o kadar iri olur ve al\u00fcminyumun oksidasyonu o kadar ciddi hale gelir.<\/p>\n

Eriyi\u015f S\u00fcresi<\/h2>\n

Al\u00fcminyum eriyi\u011finin oksidasyonunu ve getterlenmesini azaltmak amac\u0131yla, al\u00fcminyum eriyi\u011finin f\u0131r\u0131nda kalma s\u00fcresi m\u00fcmk\u00fcn oldu\u011funca k\u0131salt\u0131lmal\u0131 ve eritme i\u015flemi h\u0131zl\u0131 bir \u015fekilde ger\u00e7ekle\u015ftirilmelidir. Erime i\u015fleminin ba\u015flang\u0131c\u0131ndan d\u00f6k\u00fcm\u00fcn tamamlanmas\u0131na kadar ge\u00e7en s\u00fcre, kum kal\u0131pl\u0131 erimi\u015f al\u00fcminyum d\u00f6k\u00fcm\u00fcnde 4 saati, metal d\u00f6k\u00fcmde 6 saati ve bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcmde 8 saati ge\u00e7memelidir.<\/p>\n

Erimi\u015f Al\u00fcminyumun Aktar\u0131lmas\u0131<\/h2>\n

Kat\u0131 al\u00fcminan\u0131n yo\u011funlu\u011fu erimi\u015f al\u00fcminyumun yo\u011funlu\u011funa benzer olsa da, erimi\u015f al\u00fcminyumun i\u00e7ine girdikten sonra potan\u0131n dibine batmas\u0131 yeterince uzun bir zaman al\u0131r. Al\u00fcminyum eriyik oksitlendikten sonra olu\u015fan al\u00fcminyum oksit tabakas\u0131, yaln\u0131zca al\u00fcminyum eriyikle temas eden taraf\u0131 yo\u011fundur; havayla temas eden taraf\u0131 ise gev\u015fektir ve \u00e7ap\u0131 60\u2013100A olan \u00e7ok say\u0131da k\u00fc\u00e7\u00fck deli\u011fe sahiptir. Geni\u015f bir y\u00fczey alan\u0131na ve g\u00fc\u00e7l\u00fc bir adsorpsiyon \u00f6zelli\u011fine sahiptir. Su buhar\u0131 \u00fczerinde kolayca adsorbe olur ve y\u00fczeye \u00e7\u0131kma e\u011filimindedir.<\/p>\n

Bu nedenle, bu oksit tabakas\u0131n\u0131n \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131 ile al\u00fcminyum eriyik aras\u0131ndaki fark azd\u0131r; bu tabaka eriyik i\u00e7ine kar\u0131\u015f\u0131r, y\u00fczeye \u00e7\u0131kma h\u0131z\u0131 \u00e7ok yava\u015ft\u0131r, eriyikten ayr\u0131lmas\u0131 zordur ve erimi\u015f al\u00fcminyum d\u00f6k\u00fcmde g\u00f6zenek olu\u015fumu a\u015f\u0131r\u0131 derecede yayg\u0131nd\u0131r. Bu nedenle, al\u00fcminyum eriyi\u011finin aktar\u0131lmas\u0131nda kilit nokta, erimi\u015f metalin kar\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131 en aza indirmek ve eriyik ile hava aras\u0131ndaki temas\u0131 en aza indirmektir.<\/p>\n

Erimi\u015f Al\u00fcminyumun D\u00f6k\u00fclmesi<\/h2>\n

Erimi\u015fi aktarmak i\u00e7in e\u011filebilir pota kullan\u0131l\u0131rken, erimi\u015f malzeme ile havan\u0131n kar\u0131\u015fmas\u0131n\u0131 \u00f6nlemek amac\u0131yla, kep\u00e7e f\u0131r\u0131n noz\u00fcl\u00fcne m\u00fcmk\u00fcn oldu\u011funca yak\u0131n ve e\u011fimli bir \u015fekilde konumland\u0131r\u0131lmal\u0131d\u0131r. Erimi\u015f malzemenin kep\u00e7enin taban\u0131na do\u011frudan \u00e7arpmamas\u0131, b\u00f6ylece \u00e7alkant\u0131 ve s\u0131\u00e7ramaya neden olmamas\u0131 i\u00e7in, erimi\u015f malzemenin kep\u00e7enin yan duvar\u0131 boyunca a\u015fa\u011f\u0131 akmas\u0131n\u0131 sa\u011flay\u0131n.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminum alloy smelting and pouring are the main links in molten aluminum casting production. The strict control of the entire process of melting and pouring…<\/p>","protected":false},"author":1,"featured_media":1578,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[37],"class_list":["post-1183","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-aluminum-casting"],"yoast_head":"\nMolten Aluminum Casting | Foundry Aluminum Casting<\/title>\n<meta name=\"description\" content=\"The strict control of the entire process of melting and pouring plays an important role in molten aluminum casting defects.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/tr\/molten-aluminum-casting\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" 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