{"id":2065,"date":"2020-05-27T10:23:01","date_gmt":"2020-05-27T10:23:01","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2065"},"modified":"2020-09-03T03:20:25","modified_gmt":"2020-09-03T03:20:25","slug":"fluxes-for-aluminum-alloys","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/fluxes-for-aluminum-alloys\/","title":{"rendered":"Al\u00fcminyum Ala\u015f\u0131mlar\u0131 i\u00e7in Ak\u0131 Maddeleri"},"content":{"rendered":"

Al\u00fcminyum ala\u015f\u0131mlar\u0131 i\u00e7in kullan\u0131lan ak\u0131 maddeleri genellikle alkali metaller ve alkali toprak metallerinin klor\u00fcrlerinden ve flor\u00fcrlerinden olu\u015fur; ba\u015fl\u0131ca bile\u015fenleri ise KCl, NaCl, CaF, Na\u2083AlF\u2086, Na\u2082SiF\u2086 vb.dir. Ak\u0131\u015fkanlar\u0131n fiziksel ve kimyasal \u00f6zellikleri (erime noktas\u0131, yo\u011funluk, viskozite, u\u00e7uculuk, higroskopiklik ve oksitlerle olan aray\u00fcz\u00fc) ar\u0131tma etkisinde belirleyici bir rol oynar.<\/p>\n

Al\u00fcminyum Ala\u015f\u0131mlar\u0131 i\u00e7in Ak\u0131 Maddeleri<\/h2>\n

Klor\u00fcr tuzu, al\u00fcminyum ala\u015f\u0131m\u0131 eriyik maddesindeki en yayg\u0131n temel bile\u015fendir ve 45% NaCl ile 55% KCl\u2019den olu\u015fan kar\u0131\u015f\u0131k tuz en yayg\u0131n olarak kullan\u0131lan\u0131d\u0131r. Bunlar, kat\u0131 Al203'e, kal\u0131nt\u0131lara ve oksit tabakas\u0131na g\u00fc\u00e7l\u00fc bir \u015fekilde n\u00fcfuz etme \u00f6zelli\u011fine sahiptir; ayr\u0131ca NaCl ve KCl'nin erime s\u0131cakl\u0131\u011f\u0131ndaki \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131 s\u0131ras\u0131yla sadece 1,55 g\/cm ve 1,50 g\/cm'dir ve bu de\u011ferler al\u00fcminyum eriy\u0131\u011f\u0131n\u0131n \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131ndan \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr. Bu nedenle, Ak\u0131lar<\/a> Al\u00fcminyum ala\u015f\u0131mlar\u0131 i\u00e7in, bu ak\u0131 al\u00fcminyum eriyik y\u00fczeyinde iyi bir \u015fekilde yay\u0131labilir, eriyik y\u00fczeyindeki oksit tabakas\u0131n\u0131 par\u00e7alayabilir ve emebilir. Ancak, yaln\u0131zca klor\u00fcr tuzlar\u0131 i\u00e7eren ak\u0131larda par\u00e7alama ve emme s\u00fcreci yava\u015f ilerler; s\u00fcreci h\u0131zland\u0131rmak i\u00e7in elle kar\u0131\u015ft\u0131rman\u0131z gerekir. Klor\u00fcr, d\u00fc\u015f\u00fck y\u00fczey gerilimine ve iyi \u0131slanabilirli\u011fe sahiptir ve kaplama maddesi olarak uygundur.<\/p>\n

Klor\u00fcr tuzu kar\u0131\u015f\u0131m\u0131na, esas olarak ar\u0131tma amac\u0131yla NaF, Na\u2083AlF\u2086 ve CaF\u2082 gibi az miktarda flor\u00fcr tuzlar\u0131 eklenir. Flor\u00fcr tuzu eriticisi ayr\u0131ca eriyik y\u00fczeyindeki oksit tabakas\u0131n\u0131 etkili bir \u015fekilde giderebilir ve gaz giderme etkisini art\u0131rabilir.<\/p>\n

(1) Flor\u00fcr, erimi\u015f al\u00fcminyumla kimyasal olarak reaksiyona girerek gaz halindeki AlF, SiF\u2084, BF\u2083 vb. bile\u015fikleri olu\u015fturabilir. Bu bile\u015fikler, oksit tabakas\u0131n\u0131n erimi\u015f al\u00fcminyumdan ayr\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r ve oksit tabakas\u0131n\u0131 s\u0131k\u0131\u015ft\u0131r\u0131r.<\/p>\n

(2) Yukar\u0131daki reaksiyonun ger\u00e7ekle\u015fti\u011fi aray\u00fczde olu\u015fan ak\u0131m, oksit tabakas\u0131n\u0131n \u201cy\u0131kanmas\u0131na\u201d ve par\u00e7alanmas\u0131na da neden olur. Dolay\u0131s\u0131yla, flor tuzunun varl\u0131\u011f\u0131, al\u00fcminyum eriyik y\u00fczeyindeki oksit tabakas\u0131n\u0131n bozulma s\u00fcrecini \u00f6nemli \u00f6l\u00e7\u00fcde h\u0131zland\u0131r\u0131r ve eriyik i\u00e7indeki hidrojen kolayca d\u0131\u015far\u0131 \u00e7\u0131kabilir.<\/p>\n

(3) Flor\u00fcr (\u00f6zellikle CaF\u2082), kar\u0131\u015ft\u0131r\u0131lm\u0131\u015f erimi\u015f tuzun y\u00fczey gerilimini art\u0131rabilir, adsorbe edilmi\u015f oksidin erimi\u015f tuzunu k\u00fcresel hale getirebilir, eriyikten ayr\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131rabilir ve al\u00fcminyumda hapsolmu\u015f c\u00fcrufun neden oldu\u011fu kayb\u0131 azaltabilir.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Ak\u0131 Ar\u0131tma Y\u00f6ntemi<\/h2>\n

\u015eu ak\u0131 ar\u0131tma y\u00f6ntemi <\/a>metal olmayan kal\u0131nt\u0131lar\u0131n at\u0131lmas\u0131na olumlu etki eder. Ak\u0131\u015fkan\u0131n fiziksel ve kimyasal \u00f6zelliklerinin yan\u0131 s\u0131ra, ar\u0131tma derecesi b\u00fcy\u00fck \u00f6l\u00e7\u00fcde ar\u0131tma i\u015flemi ko\u015fullar\u0131na da ba\u011fl\u0131d\u0131r. \u00d6rne\u011fin, ak\u0131\u015fkan miktar\u0131, ak\u0131\u015fkan\u0131n eriyikle temas s\u00fcresi ve temas alan\u0131, kar\u0131\u015ft\u0131rma ko\u015fullar\u0131, s\u0131cakl\u0131k vb.<\/p>\n

Al\u00fcminyum ala\u015f\u0131ml\u0131 at\u0131klar\u0131n eritilmesi s\u0131ras\u0131nda, at\u0131klar\u0131n kalitesi farkl\u0131l\u0131k g\u00f6sterir ve kaplama maddesi ile ar\u0131tma maddesi miktarlar\u0131 da buna g\u00f6re de\u011fi\u015fir. Kaliteli at\u0131klar\u0131n eritilmesinde kaplama maddesi ve ar\u0131tma maddesi miktarlar\u0131 nispeten azd\u0131r. Kalitesiz at\u0131klar\u0131n eritilmesinde ise kaplama maddesi ve ar\u0131tma maddesi miktarlar\u0131 fazlad\u0131r. Y\u00fcksek magnezyumlu al\u00fcminyum ala\u015f\u0131mlar\u0131 i\u00e7in, sodyum i\u00e7eren eriticilerle temastan ka\u00e7\u0131nmak amac\u0131yla sodyum tuzu i\u00e7ermeyen eriticilerle kaplanmal\u0131d\u0131r. Sodyum i\u00e7ermeyen ar\u0131tma maddeleri, esas olarak 5052 ve 5754 gibi y\u00fcksek magnezyumlu ala\u015f\u0131ml\u0131 yass\u0131 k\u00fcl\u00e7eler i\u00e7in kullan\u0131l\u0131r.<\/p>\n

Ak\u0131 ar\u0131tma y\u00f6ntemi, al\u00fcminyum ala\u015f\u0131m\u0131 eritme \u00fcretiminde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Al\u00fcminyum ala\u015f\u0131m\u0131 eriyi\u011fi f\u0131r\u0131nda ar\u0131t\u0131l\u0131r; ak\u0131, ar\u0131tma tank\u0131na y\u00fcklenir; ar\u0131tma borusu, inert gaz \u00fcfleme yoluyla bir ta\u015f\u0131y\u0131c\u0131 olarak kullan\u0131l\u0131r ve al\u00fcminyum eriyi\u011fine s\u00fcrekli olarak girer; b\u00f6ylece ak\u0131 ve eriyik tam olarak kar\u0131\u015f\u0131r. Kar\u0131\u015ft\u0131rma i\u015flemi, ar\u0131tma amac\u0131na ula\u015f\u0131lmas\u0131n\u0131 sa\u011flar. Kar\u0131\u015ft\u0131rma yo\u011funlu\u011fu ne kadar y\u00fcksek ve toz p\u00fcsk\u00fcrtme ne kadar homojen olursa, ar\u0131tma etkisi o kadar iyi olur. Ancak, al\u00fcminyum eriyik seviyesindeki dalgalanman\u0131n \u00e7ok b\u00fcy\u00fck olmamas\u0131 gerekti\u011fi unutulmamal\u0131d\u0131r. Aksi takdirde, yeni bir oksit tabakas\u0131n\u0131n olu\u015fmas\u0131na neden olur.<\/p>","protected":false},"excerpt":{"rendered":"

Fluxes for aluminum alloys are generally composed of chlorides and fluorides of alkali metals and alkaline earth metals, and their main components are KCl, NaCl,…<\/p>","protected":false},"author":1,"featured_media":4444,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[120,138],"tags":[4359,643,4335,4504,649,122,1708,4290,743,237,4342,4353,135,835,832,2218,4505,240,245,742,144,244],"class_list":["post-2065","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fluxes","category-seo","tag-adtech-fluxes","tag-alu-granulated-flux","tag-aluminium-casting-flux","tag-aluminium-casting-refining-flux","tag-aluminium-granulated-flux","tag-aluminum-casting-flux","tag-aluminum-casting-foundry-flux","tag-aluminum-degassing-flux","tag-aluminum-drossing-flux","tag-aluminum-refining-flux","tag-casting-flux","tag-drossing-flux","tag-drossing-flux-for-aluminum","tag-flux-degassing","tag-flux-for-aluminum-melt","tag-flux-for-aluminum-melting","tag-flux-for-aluminum-refining","tag-flux-refining","tag-flux-refining-for-aluminum-alloys","tag-flux-refining-process","tag-flux-used-in-metallurgy","tag-fluxes-for-aluminum-alloys"],"yoast_head":"\nFluxes for Aluminum Alloys - sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"Fluxes for aluminum alloys are composed of chlorides and fluorides of alkaline earth metals. 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