{"id":2578,"date":"2020-07-04T10:21:06","date_gmt":"2020-07-04T10:21:06","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2578"},"modified":"2020-09-28T07:52:33","modified_gmt":"2020-09-28T07:52:33","slug":"aluminum-strip-continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/aluminum-strip-continuous-casting\/","title":{"rendered":"Al\u00fcminyum \u015eerit S\u00fcrekli D\u00f6k\u00fcm"},"content":{"rendered":"

3004 al\u00fcminyum ala\u015f\u0131m\u0131, delikli teneke kutular\u0131n \u00fcretiminde, gemi g\u00fcvertelerinde, g\u0131da ve i\u00e7ecek ambalajlar\u0131nda ve di\u011fer end\u00fcstrilerde kullan\u0131lmaktad\u0131r. 3004 al\u00fcminyum ala\u015f\u0131m\u0131ndan \u00fcretilen delikli teneke kutular, y\u00fcksek verim oran\u0131na, iyi dekoratif \u00f6zelliklere, g\u00fc\u00e7l\u00fc plastisiteye ve m\u00fckemmel korozyon direncine sahiptir. \u015eu anda, 3004 al\u00fcminyum ala\u015f\u0131m\u0131 \u00fcretim s\u00fcrecinde d\u00f6k\u00fcm, k\u00fcl\u00e7e homojenle\u015ftirme \u0131s\u0131l i\u015flemi, s\u0131cak haddeleme, yeniden kristalle\u015ftirme tavlamas\u0131, so\u011fuk haddeleme ve tavlama a\u015famalar\u0131n\u0131 i\u00e7eren do\u011frudan su so\u011futma y\u00f6ntemi (DC y\u00f6ntemi) kullan\u0131lmaktad\u0131r. 3004 al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n b\u00fcy\u00fck miktarda deformasyona u\u011framas\u0131 ve 3004 al\u00fcminyum ala\u015f\u0131ml\u0131 \u015feridin y\u00fcksek y\u00fczey kalitesi gereklilikleri nedeniyle. Yukar\u0131daki y\u00f6ntem ba\u015far\u0131l\u0131 olsa da, Al\u00fcminyum \u015eerit S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme i\u015fleme maliyeti nispeten y\u00fcksektir. Bu nedenle, 3004 al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n d\u00f6k\u00fcm ve haddeleme y\u00f6ntemiyle i\u015flenmesi d\u00fc\u015f\u00fcn\u00fclmektedir; bu, erimi\u015f metali do\u011frudan yar\u0131 mamul bir par\u00e7a veya bitmi\u015f \u00fcr\u00fcn haline \u201cgetirip haddeleme\u201dyi i\u00e7eren bir i\u015flem y\u00f6ntemidir. Bu i\u015flemin ay\u0131rt edici \u00f6zelli\u011fi, kristalle\u015ftiricisinin su so\u011futma sistemine sahip iki d\u00f6nen silindirden olu\u015fmas\u0131d\u0131r. Erimi\u015f metal, silindir aral\u0131klar\u0131 aras\u0131nda kat\u0131la\u015fma ve s\u0131cak haddeleme olmak \u00fczere iki i\u015flemi tamamlar ve bu i\u015flem k\u0131sa bir s\u00fcrede (2 saniye~3 saniye) ger\u00e7ekle\u015fir.<\/p>\n

Al\u00fcminyum \u015eerit S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme<\/h2>\n

Al\u00fcminyum \u015feritlerin s\u00fcrekli d\u00f6k\u00fcm ve haddeleme i\u015fleminin temel a\u015famalar\u0131 \u015funlard\u0131r: al\u00fcminyum k\u00fcl\u00e7e \u2192 eritme oca\u011f\u0131 \u2192 statik ocak \u2192 gaz giderme \u00fcnitesi<\/a>\u2192 filtreleme \u00fcnitesi \u2192 d\u00f6k\u00fcm nozulu \u2192 haddeleme makinesi \u2192 ara \u00fcnite \u2192 sarma makinesi.<\/p>\n

Bu i\u015flem, erimi\u015f al\u00fcminyumun 6-10 mm kal\u0131nl\u0131\u011f\u0131nda, 650-1400 mm geni\u015fli\u011finde levha haline getirilip haddelenmesi ve yeniden sar\u0131lmas\u0131yla karakterize edilir; ard\u0131ndan malzeme, son haddeleme i\u015flemi i\u00e7in do\u011frudan so\u011fuk haddeleme tesisine g\u00f6nderilir. B\u00f6ylelikle al\u00fcminyum sac ve \u015ferit \u00fcretim s\u00fcrecinde k\u00fcl\u00e7e a\u015famas\u0131, \u0131s\u0131tma, s\u0131cak haddeleme, k\u00fct\u00fck a\u00e7ma vb. i\u015flemler ortadan kalkar; Bu, sadece al\u00fcminyum levha ve \u015ferit \u00fcretiminin s\u00fcre\u00e7 ak\u0131\u015f\u0131n\u0131 k\u0131saltmakla kalmaz, projenin in\u015faat maliyetini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azalt\u0131r, ayn\u0131 zamanda \u00fcretim s\u00fcrecindeki metal yanma kayb\u0131n\u0131 azalt\u0131r, enerji tasarrufu sa\u011flar ve ayn\u0131 zamanda al\u00fcminyum levha ve \u015feridin s\u00fcrekli \u00fcretimini kolayca ger\u00e7ekle\u015ftirir.<\/p>\n

\"Al\u00fcminyum<\/p>\n

S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme Y\u00f6ntemi<\/h2>\n

1. Hammaddeyi eritme f\u0131r\u0131n\u0131na koyun, 700 \u00b0C ~ 800 \u00b0C s\u0131cakl\u0131kta eritin, her 1,5 saat ~ 2,5 saatte bir argon ar\u0131tmas\u0131 yap\u0131n ve bir kez c\u00fcruf ay\u0131r\u0131n;<\/p>\n

2. Erimi\u015fi sabit f\u0131r\u0131na aktar\u0131n, sabit f\u0131r\u0131ndaki s\u0131cakl\u0131\u011f\u0131 725 \u2103\uff5e740 \u2103 aras\u0131nda tutun, ard\u0131ndan ar\u0131tma maddesi<\/a><\/strong> 15 dakika ile 1 saat aras\u0131nda bekletildikten sonra 2 kg\/t ile 3 kg\/t aras\u0131nda, ar\u0131tma i\u015fleminden sonra c\u00fcruf bir kez \u00e7\u0131kar\u0131lmal\u0131d\u0131r.<\/p>\n

3. Statik f\u0131r\u0131nda erimi\u015f malzemeyi \u015furaya aktar\u0131n: gaz giderme kutusu<\/strong>, ayr\u0131ca her 1,5 saat ile 2,5 saat aras\u0131nda argon gaz\u0131 ile gaz giderme ve ar\u0131tma i\u015flemini ger\u00e7ekle\u015ftirin ve her 1 saatte bir c\u00fcrufu temizleyin.<\/p>\n

4. Gaz giderme kutusundaki eriyi\u011fi, eriyikteki safs\u0131zl\u0131klar\u0131 filtrelemek \u00fczere filtre kutusuna aktar\u0131n. Eriyikteki safs\u0131zl\u0131klar\u0131 filtreleme a\u015famas\u0131 ayr\u0131ca \u015funlar\u0131 da i\u00e7erir: seramik k\u00f6p\u00fck filtre plakas\u0131<\/a><\/strong> i\u00e7ine filtre kutusu<\/strong> ve s\u0131zd\u0131rmazl\u0131k contas\u0131n\u0131 filtre plakas\u0131 etraf\u0131na s\u0131k\u0131ca bast\u0131rmak; filtre kutusunu ve filtre plakas\u0131n\u0131 erime s\u0131cakl\u0131\u011f\u0131na yak\u0131n bir seviyeye getirmek i\u00e7in 15 dakika ile 30 dakika aras\u0131nda e\u015fit bir \u015fekilde \u00f6n \u0131s\u0131tma yapmak. \u00d6n \u0131s\u0131tma i\u015flemi elektrikli veya gazl\u0131 \u0131s\u0131tma sistemi kullan\u0131larak ger\u00e7ekle\u015ftirilir.<\/p>\n

5. Erimi\u015fi, cihaz\u0131n n\u00f6tr plakas\u0131na aktar\u0131n al\u00fcmina elyafl\u0131 ak\u0131\u015f kutusu<\/strong> ... arac\u0131l\u0131\u011f\u0131yla oluk ve \u00e7ama\u015f\u0131r olu\u011fu<\/strong><\/a> \u00f6n tanktaki eriyik s\u0131v\u0131 seviyesini kontrol etmek i\u00e7in. Ayr\u0131ca \u015funlar\u0131 i\u00e7erir:
\n\u00d6n ak\u0131\u015f tank\u0131ndaki \u00e7amurun \u00fczerine talk tozunu serpin, kurutun ve 400\u00b0C~500\u00b0C\u2019ye \u0131s\u0131t\u0131n; statik f\u0131r\u0131nda kalan kal\u0131nt\u0131lar\u0131 temizleyin; \u00f6n ak\u0131\u015f tank\u0131ndaki erimi\u015f s\u0131v\u0131 seviyesinin y\u00fcksekli\u011fini kontrol edin. \u00d6n kutunun alt k\u0131sm\u0131, d\u00fcz bir boru vas\u0131tas\u0131yla \u00f6n tank ak\u0131\u015f kanal\u0131n\u0131n taban\u0131na ba\u011flan\u0131r; \u00f6n kutu \u015funlara sahiptir: kep\u00e7e kapa\u011f\u0131<\/strong><\/a> S\u0131v\u0131 y\u00fczeyinde, kep\u00e7e koruyucu k\u0131l\u0131f\u0131ndaki \u00f6l\u00e7ek k\u0131lavuz \u00e7ubu\u011fu \u00fczerinde bir imle\u00e7 \u00f6l\u00e7e\u011fi ve bir konumland\u0131rma kayma man\u015fonu bulunur; \u015famand\u0131ra ise d\u0131\u015f \u00e7evresi \u00fczerinde sabitlenmi\u015f ve konumland\u0131r\u0131lm\u0131\u015ft\u0131r. Kayma man\u015fonlar\u0131 birbirine ba\u011fl\u0131d\u0131r ve konumland\u0131rma kayma man\u015fonlar\u0131, bir kol arac\u0131l\u0131\u011f\u0131yla \u00f6n kutunun alt taraf\u0131ndaki d\u00fcz boruda bulunan grafit floresan ba\u015fl\u0131\u011fa ba\u011flanm\u0131\u015ft\u0131r.<\/p>\n

6. Erimi\u015f malzeme, \u015fu yerden \u00e7ift silindirli s\u00fcrekli d\u00f6k\u00fcm ve haddeleme makinesine beslenir: seramik elyaf d\u00f6k\u00fcm ucu<\/a><\/strong> ve s\u00fcrekli olarak \u015ferit halinde d\u00f6k\u00fcl\u00fcr.
\nK\u0131l\u0131f ucunun ve noz\u00fcl\u00fcn \u00fcst duda\u011f\u0131 ile alt duda\u011f\u0131 aras\u0131nda ve \u00e7ift silindirli s\u00fcrekli d\u00f6k\u00fcm ve haddeleme makinesinin silindirleri aras\u0131nda 2 mm ile 3 mm aras\u0131nda bir bo\u015fluk bulunmaktad\u0131r. Bu kaster ucu kula\u011f\u0131<\/strong> besleme noz\u00fcl\u00fcn\u00fcn \u00fcst ve alt dudaklar\u0131n\u0131n her iki ucuna yerle\u015ftirilir. D\u00f6k\u00fcm ucu kulak\u00e7\u0131\u011f\u0131n\u0131n p\u00fcr\u00fczs\u00fczl\u00fc\u011f\u00fcn\u00fc art\u0131rmak amac\u0131yla, kulak\u00e7\u0131\u011f\u0131n kenar\u0131na grafit tozu s\u00fcr\u00fcl\u00fcr; bu da ham par\u00e7an\u0131n kenar\u0131ndaki b\u00fcy\u00fck \u00e7atlaklar sorununu ortadan kald\u0131r\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

3004 aluminum alloy is used for punching cans, ship decks, food and beverage packaging and other industries. 3004 aluminum alloy punched cans have a high…<\/p>","protected":false},"author":1,"featured_media":5276,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[148,757],"class_list":["post-2578","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminum-alloy-casting","tag-aluminum-strip-continuous-casting-and-rolling"],"yoast_head":"\nAluminum Strip Continuous Casting and Rolling,Aluminum Alloy Casting<\/title>\n<meta name=\"description\" content=\"The process of aluminum strip continuous casting and rolling is: aluminum ingot melting, degassing, filtration, casting, rolling, coiling.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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