{"id":3048,"date":"2020-07-25T11:04:27","date_gmt":"2020-07-25T11:04:27","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3048"},"modified":"2020-10-19T07:06:34","modified_gmt":"2020-10-19T07:06:34","slug":"molten-metal-foam-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/molten-metal-foam-filter\/","title":{"rendered":"Erimi\u015f Metal K\u00f6p\u00fck Filtresi"},"content":{"rendered":"

Erimi\u015f Metal K\u00f6p\u00fck Filtresi, metal d\u00f6k\u00fcm i\u015fleminde metal olmayan safs\u0131zl\u0131klar\u0131 filtreleyebilir.<\/p>\n

S\u0131v\u0131 metalin eritilmesi ve d\u00f6k\u00fcm\u00fcn\u00fcn t\u00fcm s\u00fcreci boyunca eriyik i\u00e7ine giren metalik olmayan safs\u0131zl\u0131klar\u0131n varl\u0131\u011f\u0131, eritilen metalin kalitesini olumsuz etkiler. Bu durum, \u00e7elik \u00fcreticileri, d\u00f6k\u00fcmc\u00fcler ve metal i\u015f\u00e7ileri taraf\u0131ndan bilinmektedir.<\/p>\n

Metalik olmayan kal\u0131nt\u0131lar\u0131n b\u00fcy\u00fck \u00e7o\u011funlu\u011fu, erime noktas\u0131 \u00e7eli\u011fin erime s\u0131cakl\u0131\u011f\u0131ndan y\u00fcksek olan refrakter oksitlerdir. Bunlar, esas olarak c\u00fcruf ve astar malzemesinin bir par\u00e7as\u0131 olan magnezyum, kalsiyum, al\u00fcminyum ve silikon oksitleridir. Metalik olmayan kal\u0131nt\u0131lar\u0131n \u00f6nemli bir k\u0131sm\u0131, \u00e7eli\u011fin deoksidasyonu sonucunda eriyik i\u00e7inde olu\u015fur. Oksitlerin saf demir i\u00e7indeki \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011f\u00fc ihmal edilebilir d\u00fczeyde veya tamamen yoktur.<\/p>\n

Metal olmayan kal\u0131nt\u0131lar \u00e7o\u011funlukla kat\u0131 ve s\u0131k\u0131 par\u00e7ac\u0131klar halinde bulunur. Eriyik i\u00e7indeki oksit tabakalar\u0131 s\u0131v\u0131 haldedir, ancak viskoziteleri erimi\u015f metalinkinden \u00f6nemli \u00f6l\u00e7\u00fcde y\u00fcksektir. Bu safs\u0131zl\u0131klar\u0131n i\u00e7eri\u011fi \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131labilir. Bu, y\u00fcksek kaliteli c\u00fcruf kesme, \u00e7elik \u00fcretim \u00fcnitelerinin astar a\u015f\u0131nmas\u0131n\u0131n azalt\u0131lmas\u0131, \u00e7elik oluklar\u0131, \u00e7elik d\u00f6k\u00fcm ve ara kep\u00e7eler, eriyi\u011fin inert gazlarla \u00fcflenmesi ve ayr\u0131ca \u00e7e\u015fitli filtreleme se\u00e7enekleri ve y\u00f6ntemleri kullan\u0131larak metal filtrasyonu gibi bir dizi \u00f6nlemle sa\u011flanabilir.<\/p>\n

Metal olmayan kal\u0131nt\u0131lar\u0131n boyut da\u011f\u0131l\u0131m\u0131n\u0131n \u2013 mikronun kesirlerinden onlarca milimetreye kadar \u2013 \u00e7ok geni\u015f bir aral\u0131kta olmas\u0131 nedeniyle, metalin ar\u0131tma derecesi ve dolay\u0131s\u0131yla kalitesi, \u00fcretiminde hangi temizleme y\u00f6ntemlerinin kullan\u0131ld\u0131\u011f\u0131na ba\u011fl\u0131d\u0131r.<\/p>\n

S\u0131v\u0131 demirin yo\u011funlu\u011fundan birka\u00e7 kat daha d\u00fc\u015f\u00fck yo\u011funlu\u011fa sahip oksitler ve gaz kabarc\u0131klar\u0131, iyi bilinen fizik kanunlar\u0131yla tan\u0131mlanan belirli ko\u015fullar alt\u0131nda, eriyik y\u00fczeyine tamamen ula\u015fabilirler. Ancak, bu ko\u015fullar\u0131n sa\u011flanmas\u0131 pratikte imkans\u0131zd\u0131r. \u00d6zellikle, \u00e7elik \u00fcretim \u00fcnitelerinde erimi\u015f metalin kalma s\u00fcresinin uzamas\u0131 ve viskozitesinin azalmas\u0131yla birlikte, astar\u0131n a\u015f\u0131nmas\u0131 artar ve s\u0131v\u0131 metalde metalik olmayan kal\u0131nt\u0131larla ikincil doygunluk meydana gelir. Eriyi\u011fin inert gazla yo\u011fun bir \u015fekilde i\u015flenmesi, en fazla 15% kadar metalik olmayan kal\u0131nt\u0131lar\u0131n giderilmesini m\u00fcmk\u00fcn k\u0131lar; ancak 50 mikrondan k\u00fc\u00e7\u00fck par\u00e7ac\u0131klar\u0131n \u00e7o\u011fu s\u0131v\u0131 metal i\u00e7inde kal\u0131r.<\/p>\n

\u015eu konunun en hassas y\u00f6ntemine biraz daha ayr\u0131nt\u0131l\u0131 olarak de\u011finmek istiyoruz: metal ar\u0131tma<\/a>, eriyikteki metal d\u0131\u015f\u0131 kirliliklerin birikmesi ka\u00e7\u0131n\u0131lmaz oldu\u011funda. Bu y\u00f6ntem, metali Erimi\u015f Metal K\u00f6p\u00fck Filtresi \u00fczerinden s\u00fczmekten ibarettir ve mevcut metal d\u0131\u015f\u0131 kal\u0131nt\u0131lar\u0131n ve gaz kabarc\u0131klar\u0131n\u0131n neredeyse tamam\u0131n\u0131 giderme imk\u00e2n\u0131 sunar.<\/p>\n

\"Erimi\u015f<\/p>\n

Filtreler, belirli say\u0131da deli\u011fe ve belirli bir y\u00fczey alan\u0131na sahip, y\u00fcksek derecede ate\u015f dayan\u0131kl\u0131 malzemelerden yap\u0131lm\u0131\u015f y\u0131\u011f\u0131n halindeki seramik k\u00f6p\u00fcklerdir.<\/p>\n

Seramik k\u00f6p\u00fck filtreler kullan\u0131larak ger\u00e7ekle\u015ftirilen eriyik temizleme mekanizmas\u0131 olduk\u00e7a karma\u015f\u0131kt\u0131r ve tam olarak anla\u015f\u0131lamam\u0131\u015ft\u0131r; ancak yine de bu y\u00f6ntemle elde edilen temizleme verimlili\u011fi benzersiz olarak nitelendirilebilir. Bu durum, yurtd\u0131\u015f\u0131nda \u00fcretilen benzer malzemeleri kullanarak y\u00fcksek kaliteli d\u00f6k\u00fcmler \u00fcretebilen d\u00f6k\u00fcmhane \u00e7al\u0131\u015fanlar\u0131 taraf\u0131ndan da do\u011frulanabilir.<\/p>\n

Erimi\u015f Metal K\u00f6p\u00fck Filtresine ve konfig\u00fcrasyonuna ba\u011fl\u0131 olarak, eriyi\u011fin hem tam hem de se\u00e7ici gaz giderimi ger\u00e7ekle\u015ftirilebilir. Kirlenmi\u015f bir metal filtreden ge\u00e7ti\u011finde, seramik taban\u0131n i\u00e7inde bir EMF ind\u00fcklenir; bu EMF, serami\u011fin faz\u0131 ve kimyasal bile\u015fiminin yan\u0131 s\u0131ra serami\u011fin \u00f6zg\u00fcl y\u00fczey alan\u0131 ve metal ak\u0131\u015f h\u0131z\u0131 ile kontrol edilebilir. Serbest metal ak\u0131\u015f\u0131, seramik filtreden ge\u00e7erken ar\u0131nd\u0131r\u0131lman\u0131n yan\u0131 s\u0131ra daha da homojen hale gelir. Bu durum, elbette d\u00f6k\u00fcm\u00fcn kalitesini etkiler.<\/p>\n

D\u00fc\u015f\u00fck erime noktal\u0131 metallerin ar\u0131t\u0131lmas\u0131nda seramik k\u00f6p\u00fck filtrelerin kullan\u0131m\u0131 ve ayr\u0131ca hassas d\u00f6k\u00fcm y\u00f6ntemiyle \u00e7eli\u011fin filtrelenmesi konusunda d\u00fcnya \u00e7ap\u0131nda mevcut deneyimler, uygun yap\u0131sal iyile\u015ftirmelerle birlikte \u00e7ok daha b\u00fcy\u00fck hacimlerde s\u0131v\u0131 metali ar\u0131tman\u0131za imk\u00e2n sa\u011flayacakt\u0131r.<\/p>\n

Bir seviyedeki filtreler dolduk\u00e7a, metal bir sonraki filtre seviyesine y\u00fckselir; bu seviyedeki filtrelerin yap\u0131s\u0131 ve delik say\u0131s\u0131 farkl\u0131 olabilir. B\u00f6lmedeki deliklerin \u00fcst katman\u0131nda filtre bulunmaz. B\u00f6ylece, metalin seviyesine g\u00f6re d\u00f6k\u00fcm\u00fc yap\u0131l\u0131rken, k\u00fcl\u00e7elerin metalik olmayan kal\u0131nt\u0131 i\u00e7eri\u011fi a\u00e7\u0131s\u0131ndan kalitesini kontrol etmek m\u00fcmk\u00fcnd\u00fcr. B\u00f6lmedeki a\u00e7\u0131kl\u0131klara \u201ckaba\u201d ve \u201cince\u201d filtreler tak\u0131labilir.<\/p>\n

\u015eu anda, bir dizi metalurji i\u015fletmesiyle birlikte, s\u0131v\u0131 metali metal olmayan kal\u0131nt\u0131lardan ar\u0131nd\u0131rmak i\u00e7in bu y\u00f6ntemin denenmesi ve seramik filtrelerin bile\u015fimleri ile parametrelerinin test edilmesi amac\u0131yla haz\u0131rl\u0131k \u00e7al\u0131\u015fmalar\u0131 y\u00fcr\u00fct\u00fclmektedir.<\/p>","protected":false},"excerpt":{"rendered":"

Molten Metal Foam Filter can filter out the non-metallic impurities in metal casting process. The presence of non-metallic impurities that enter the melt during the…<\/p>","protected":false},"author":1,"featured_media":5780,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[39,138],"tags":[1719],"class_list":["post-3048","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-foundry-ceramic-filters","category-seo","tag-molten-metal-foam-filter"],"yoast_head":"\nMolten Metal Foam Filter,Ceramic Foam Filter Manufacturer<\/title>\n<meta name=\"description\" content=\"Molten Metal Foam Filter can filter out the non-metallic impurities in metal casting process. 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