{"id":3577,"date":"2020-08-11T07:19:30","date_gmt":"2020-08-11T07:19:30","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3577"},"modified":"2020-12-28T03:26:27","modified_gmt":"2020-12-28T03:26:27","slug":"inert-gas-refining","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/inert-gas-refining\/","title":{"rendered":"\u0130nert Gaz Ar\u0131tma"},"content":{"rendered":"

\u0130nert gaz ar\u0131tma, eriyik i\u00e7ine s\u00fcrekli olarak inert gaz kabarc\u0131klar\u0131 \u00fcflemek ve bu kabarc\u0131klar y\u00fczerken oksitlenmi\u015f kal\u0131nt\u0131lar\u0131 ve hidrojeni s\u0131v\u0131 y\u00fczeyinden d\u0131\u015far\u0131 \u00e7\u0131karmakt\u0131r. Eriyik i\u00e7ine inert gaz \u00fcflemek c\u00fcrufu giderebilir; zira \u00fcflenen inert gaz kabarc\u0131klar\u0131, eriyik i\u00e7indeki oksitlenmi\u015f kal\u0131nt\u0131lar\u0131 emebilir ve y\u00fczd\u00fcrme i\u015flemi s\u0131ras\u0131nda bunlar\u0131 s\u0131v\u0131 y\u00fczeyinden d\u0131\u015far\u0131 \u00e7\u0131karabilir. Bu y\u00f6ntem, \u201cflotasyonla c\u00fcruf giderme y\u00f6ntemi\u201d olarak adland\u0131r\u0131l\u0131r. \u0130nert gaz kabarc\u0131\u011f\u0131, eriyikteki oksitlenmi\u015f kal\u0131nt\u0131lar\u0131 adsorbe etti\u011fi i\u00e7in sistemin toplam y\u00fczey serbest enerjisini azaltabilir; dolay\u0131s\u0131yla bu adsorpsiyon kendili\u011finden ger\u00e7ekle\u015febilir. \u0130nert gaz ile kal\u0131nt\u0131lar aras\u0131ndaki y\u00fczey gerilimi ne kadar k\u00fc\u00e7\u00fckse, eriyik ile inert gaz aras\u0131ndaki y\u00fczey gerilimi ve eriyik ile kal\u0131nt\u0131lar aras\u0131ndaki aray\u00fcz gerilimi ne kadar b\u00fcy\u00fckse, inert gaz\u0131n c\u00fcruf giderme kabiliyeti o kadar g\u00fc\u00e7l\u00fc olur.<\/p>\n

Ar\u0131tma i\u015flemi i\u00e7in inert gaz kullan\u0131ld\u0131\u011f\u0131nda, rafinaj ak\u0131s\u0131<\/a> s\u0131v\u0131 y\u00fczeyine e\u015fit bir \u015fekilde serpilmelidir. Bunun nedeni, inert gaz kabarc\u0131klar\u0131n\u0131n kal\u0131nt\u0131lar\u0131 s\u0131v\u0131 y\u00fczeyinden yukar\u0131ya \u00e7\u0131kard\u0131ktan sonra, bu s\u0131rada s\u0131v\u0131 y\u00fczeyinde bir ak\u0131 tabakas\u0131 bulunmas\u0131 halinde, kal\u0131nt\u0131lar\u0131n ak\u0131ya girip c\u00fcruf haline gelmesi ve bu c\u00fcrufun kolayca \u00e7\u0131kar\u0131labilmesidir. Aksi takdirde, \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131 daha y\u00fcksek olan inkl\u00fczyonlar tekrar erimi\u015f al\u00fcminyumun i\u00e7ine d\u00fc\u015fecek, \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131 daha d\u00fc\u015f\u00fck olan inkl\u00fczyonlar ise s\u0131v\u0131 y\u00fczeyde k\u00f6p\u00fck olu\u015fturacak ve bu k\u00f6p\u00fc\u011f\u00fcn erimi\u015f al\u00fcminyumdan ayr\u0131lmas\u0131 zor olacakt\u0131r. Bu k\u00f6p\u00fckler \u00e7\u0131kar\u0131ld\u0131\u011f\u0131nda, \u00e7ok miktarda erimi\u015f metal de d\u0131\u015far\u0131 \u00e7\u0131kacakt\u0131r. Bu da b\u00fcy\u00fck miktarda metal kayb\u0131na neden olur.<\/p>\n

Erimi\u015f malzemenin i\u00e7ine inert gaz \u00fcflemek, gaz\u0131n giderilmesini sa\u011flayabilir; zira erimi\u015f malzemenin i\u00e7ine \u00fcflenen inert gaz kabarc\u0131\u011f\u0131nda hidrojen bulunmad\u0131\u011f\u0131ndan hidrojen k\u0131smi bas\u0131nc\u0131 s\u0131f\u0131rd\u0131r; kabarc\u0131\u011f\u0131n yak\u0131n\u0131ndaki erimi\u015f malzemedeki hidrojen k\u0131smi bas\u0131nc\u0131 ise s\u0131f\u0131rdan \u00e7ok daha y\u00fcksektir; dolay\u0131s\u0131yla kabarc\u0131\u011f\u0131n i\u00e7i ile d\u0131\u015f\u0131 aras\u0131nda bir hidrojen k\u0131smi bas\u0131n\u00e7 fark\u0131 olu\u015fur. Bu k\u0131smi bas\u0131n\u00e7 fark\u0131n\u0131n etkisi alt\u0131nda, eriyikteki hidrojen atomlar\u0131 kabarc\u0131\u011f\u0131n aray\u00fcz\u00fcne yay\u0131l\u0131r ve aray\u00fczde molek\u00fcller halinde yeniden birle\u015ferek kabarc\u0131\u011f\u0131n i\u00e7ine girer. Bu s\u00fcre\u00e7, kabarc\u0131\u011f\u0131n i\u00e7i ve d\u0131\u015f\u0131ndaki hidrojen k\u0131smi bas\u0131n\u00e7lar\u0131 e\u015fitlenene kadar durmayacakt\u0131r. Kabarc\u0131klar\u0131n i\u00e7ine giren hidrojen, kabarc\u0131klar y\u00fczeye \u00e7\u0131kt\u0131k\u00e7a atmosfere ka\u00e7ar. Ayr\u0131ca, kabarc\u0131klar\u0131n y\u00fczd\u00fcr\u00fclme s\u00fcreci s\u0131ras\u0131nda, eriyik i\u00e7inde as\u0131l\u0131 kalan minik molek\u00fcler hidrojen kabarc\u0131klar\u0131 ve kal\u0131nt\u0131lardaki gaz da y\u00fczd\u00fcrme yoluyla s\u0131v\u0131 y\u00fczeyinden d\u0131\u015far\u0131 \u00e7\u0131kar\u0131labilir; b\u00f6ylece gaz giderme amac\u0131na ula\u015f\u0131l\u0131r.<\/p>\n

\"Erimi\u015f<\/p>\n

\u0130nert Gaz Ar\u0131t\u0131m\u0131nda Etkili Fakt\u00f6rler<\/h2>\n

1) \u0130nert gaz\u0131n do\u011fas\u0131<\/strong>. \u0130nert gaz\u0131n yo\u011funlu\u011fu, viskozitesi, \u0131slanabilirli\u011fi ve \u0131s\u0131 kapasitesi, ar\u0131tma etkisini etkiler. Gaz yo\u011funlu\u011fu ve viskozitesi ne kadar y\u00fcksekse, eriyik i\u00e7indeki y\u00fczd\u00fcrme h\u0131z\u0131 o kadar yava\u015f olur ve kalma s\u00fcresi o kadar uzar; bu da ar\u0131tma etkisinin iyile\u015ftirilmesine katk\u0131da bulunur; ancak gaz yo\u011funlu\u011fu ne kadar d\u00fc\u015f\u00fckse, birim k\u00fctle ba\u015f\u0131na gaz hacmi o kadar fazla olur. Temas alan\u0131 ne kadar b\u00fcy\u00fckse, rafine etme etkisinin iyile\u015ftirilmesine de o kadar yard\u0131mc\u0131 olur. Deneyler, gaz giderme s\u00fcrecinde belirleyici rol\u00fcn rafine edilmi\u015f gaz\u0131n kalitesi de\u011fil, hacmi ve eriyik i\u00e7indeki da\u011f\u0131l\u0131m derecesi oldu\u011funu kan\u0131tlam\u0131\u015ft\u0131r. Gaz\u0131n kal\u0131nt\u0131lara kar\u015f\u0131 \u0131slatma performans\u0131 ne kadar iyi olursa, gaz\u0131n y\u00fczd\u00fcrme kabiliyeti o kadar g\u00fc\u00e7l\u00fc olur. Is\u0131 kapasitesi, eriyik s\u0131cakl\u0131\u011f\u0131n\u0131 etkileyerek ar\u0131tma etkisini etkiler.<\/p>\n

2) \u0130nert gaz\u0131n safl\u0131\u011f\u0131<\/strong>. \u0130nert gaz\u0131n safl\u0131\u011f\u0131, esas olarak inert gazdaki oksijen ve nem oran\u0131n\u0131 ifade eder. \u0130nert gazdaki oksijen ve su i\u00e7eri\u011fi ne kadar y\u00fcksekse, ar\u0131tma etkisi o kadar k\u00f6t\u00fc olur. Oksijen ve su buhar\u0131, ar\u0131t\u0131lm\u0131\u015f gazla birlikte eriyik i\u00e7ine girdi\u011finden, eriyikle kimyasal olarak reaksiyona girerek kabarc\u0131\u011f\u0131n y\u00fczeyinde bir oksit tabakas\u0131 olu\u015fturur ve kabarc\u0131k i\u00e7indeki hidrojen k\u0131smi bas\u0131nc\u0131n\u0131 art\u0131r\u0131r. Bu durum, dif\u00fczyon ve hidrojen giderme s\u00fcrecini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde geciktirmekle kalmaz, ayn\u0131 zamanda \u00e7\u00f6zeltideki oksitlenmi\u015f kal\u0131nt\u0131lar\u0131n miktar\u0131n\u0131 da art\u0131r\u0131r. \u0130nert gazdaki nem ve oksijen belirli bir de\u011feri a\u015ft\u0131\u011f\u0131nda, ar\u0131tma i\u015flevi g\u00f6rememekle kalmaz, hatta eriyikin bir hidrojen emme s\u00fcrecine girmesine neden olarak daha ciddi kirlili\u011fe yol a\u00e7abilir.<\/p>\n

3) Kabarc\u0131klar\u0131n boyutu<\/strong>. Kabarc\u0131k boyutu ne kadar k\u00fc\u00e7\u00fckse, gaz giderme etkisi o kadar iyi olur. \u00c7\u00fcnk\u00fc kabarc\u0131klar ne kadar k\u00fc\u00e7\u00fckse, ayn\u0131 hacimdeki gazdan o kadar fazla kabarc\u0131k olu\u015fur ve y\u00fczey alan\u0131 o kadar geni\u015f olur; ayr\u0131ca al\u00fcminyum eriyik i\u00e7indeki y\u00fczd\u00fcrme h\u0131z\u0131 ne kadar yava\u015fsa, eriyikle temas s\u00fcresi o kadar uzun olur.<\/p>\n

4) Kabarc\u0131klar ile eriyik aras\u0131ndaki temas\u0131n homojenli\u011fi<\/strong>. Temas ne kadar yo\u011fun ve homojen olursa, ar\u0131tma etkisi o kadar iyi olur. Hava \u00fcflemeli ar\u0131tma, k\u0131smi bas\u0131n\u00e7 fark\u0131na dayal\u0131 dif\u00fczyon yoluyla gaz giderme ve flotasyon yoluyla c\u00fcruf gidermeye dayand\u0131\u011f\u0131ndan, yaln\u0131zca ar\u0131t\u0131lm\u0131\u015f gazla temas eden alan ar\u0131tma etkisi g\u00f6sterebilir. Temas olas\u0131l\u0131\u011f\u0131n\u0131 art\u0131rmak i\u00e7in, eriyiklerin her bir k\u0131sm\u0131n\u0131n ar\u0131tmaya tabi tutulmas\u0131 amac\u0131yla \u00e7evrimi\u00e7i transfer ar\u0131tma ile filtreleme ve \u00fcfleme i\u015flemlerinin birle\u015ftirilmi\u015f uygulamas\u0131n\u0131 kullanmak en uygun y\u00f6ntemdir. F\u0131r\u0131nda ar\u0131tma i\u015flemi s\u00f6z konusu oldu\u011funda, \u00f6l\u00fc k\u00f6\u015felerin olu\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in ar\u0131tma cihaz\u0131 f\u0131r\u0131n\u0131n taban\u0131 boyunca yava\u015f\u00e7a hareket ettirilmelidir.<\/p>\n

5) Di\u011fer ar\u0131tma s\u00fcreci parametreleri<\/strong>. \u00dcfleme s\u00fcresi, \u00fcfleme bas\u0131nc\u0131, \u00fcfleme s\u0131cakl\u0131\u011f\u0131 ve ar\u0131tma sonras\u0131 eriyik bekletme s\u00fcresi gibi ar\u0131tma proses parametrelerinin, eriyik \u00fczerindeki ar\u0131tma etkisine belirgin etkileri vard\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

Inert gas refining is to continuously blow inert bubbles into the melt, and bring the oxidized inclusions and hydrogen out of the liquid surface while…<\/p>","protected":false},"author":1,"featured_media":3578,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4366,4363,4320,4308,4309,4316,4305,4311,231,4306,4319,1762,4348,1485,116,4310,4302,4351,4303,4312,1754,4350,4349,4347,4314,4315,4317,4322,1770,1767,4365,4313,1771,4304,4301,4321,4307,4318,834,1980,1772,4362,4364],"class_list":["post-3577","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminium-and-nitrogen","tag-aluminium-flux-powder","tag-aluminium-hydrogen","tag-aluminum-and-nitrogen","tag-aluminum-hydrogen","tag-aluminum-porosity","tag-deaerator","tag-deaerator-price","tag-define-degassing","tag-degasser","tag-degasser-meaning","tag-degassing-aluminum-casting","tag-degassing-aluminum-with-nitrogen","tag-degassing-equipment","tag-degassing-in-casting","tag-degassing-meaning","tag-degassing-molten-aluminum","tag-degassing-molten-aluminum-with-nitrogen","tag-degassing-of-aluminium-alloys","tag-degassing-of-aluminum","tag-degassing-process-in-aluminium","tag-degassing-solutions-with-nitrogen","tag-degassing-with-liquid-nitrogen","tag-degassing-with-nitrogen","tag-die-casting-aluminum-radiator","tag-graphite-rotor","tag-how-degasser-works","tag-how-does-a-degasser-work","tag-how-to-degas-aluminum","tag-hydrogen-degassing","tag-hydrogen-melting","tag-metal-degassing","tag-methods-of-degassing-in-foundry","tag-mobile-degassing-unit","tag-nitrogen-degassing-aluminum","tag-pouring-temperature-of-aluminum","tag-purification-of-aluminium","tag-reduced-pressure-test-aluminum","tag-rotary-degasser","tag-rotary-degassing-aluminum","tag-rotary-degassing-unit","tag-stay-clean-aluminum-flux","tag-what-is-flux-melting"],"yoast_head":"\nInert 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