{"id":4650,"date":"2020-09-11T07:45:41","date_gmt":"2020-09-11T07:45:41","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4650"},"modified":"2020-09-11T07:45:41","modified_gmt":"2020-09-11T07:45:41","slug":"degassing-equipment","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/degassing-equipment\/","title":{"rendered":"Gaz Giderme Ekipmanlar\u0131"},"content":{"rendered":"

Gaz giderme ekipman\u0131, f\u0131r\u0131n ile d\u00f6k\u00fcm istasyonu aras\u0131ndaki hat \u00fczerinde yer al\u0131r ve g\u00f6revi, erimi\u015f al\u00fcminyum ve ala\u015f\u0131mlar\u0131nda bulunan, malzemenin kalitesini ve mekanik \u00f6zelliklerini etkileyen safs\u0131zl\u0131klar\u0131 gidermektir. Bu ekipman, i\u015fleme ve \u0131s\u0131tma olmak \u00fczere iki i\u015flevi bir arada yerine getirir. Se\u00e7ilen i\u015fleme s\u00fcreci, proses gaz\u0131n\u0131n enjekte edilip e\u015fit bir \u015fekilde da\u011f\u0131t\u0131ld\u0131\u011f\u0131 ve minik kabarc\u0131klar\u0131n eriyik i\u00e7inde yukar\u0131 do\u011fru akt\u0131\u011f\u0131 gaz flotasyonu ilkesine dayanmaktad\u0131r. Hidrojen, kabarc\u0131klar taraf\u0131ndan emilir ve ortadan kald\u0131r\u0131l\u0131r. Alkali metal, klor gaz\u0131 ile kimyasal olarak reaksiyona girer ve kal\u0131nt\u0131lar, kabarc\u0131klar taraf\u0131ndan hapsedilmez. B\u00fcy\u00fck kal\u0131nt\u0131lar \u00e7arp\u0131\u015f\u0131r, k\u00fc\u00e7\u00fck olanlar ise d\u00fcz bir \u00e7izgi halinde yakalan\u0131r. Ard\u0131ndan eriyik y\u00fczeyine y\u00fckselerek c\u00fcruf olu\u015ftururlar.<\/p>\n

Gaz giderme ekipman\u0131n\u0131n d\u00f6nen nozulu, d\u00f6n\u00fc\u015f s\u0131ras\u0131nda kabarc\u0131klar\u0131n inceltilmesinde ve al\u00fcminyum s\u0131v\u0131s\u0131 i\u00e7indeki kabarc\u0131klar\u0131n da\u011f\u0131lmas\u0131nda \u00f6nemli bir rol oynar; ancak ayn\u0131 zamanda s\u0131v\u0131 y\u00fczeyinin d\u00f6nmesine de neden olur. Noz\u00fcl h\u0131z\u0131 artmaya devam ettik\u00e7e, erimi\u015f al\u00fcminyumun merkezinde bir negatif bas\u0131n\u00e7 b\u00f6lgesi olu\u015fur; bu da erimi\u015f al\u00fcminyumun hidrojen emilimini, oksidasyonunu ve c\u00fcruf birikimini yo\u011funla\u015ft\u0131r\u0131r. Noz\u00fcl\u00fcn kanatlar\u0131, erimi\u015f al\u00fcminyum \u00fczerinde sadece yatay bir kar\u0131\u015ft\u0131rma etkisi yaratmakla kalmaz, ayn\u0131 zamanda gaz ve s\u0131v\u0131 kar\u0131\u015f\u0131m\u0131n\u0131 yukar\u0131 do\u011fru da y\u00f6nlendirir. P\u00fcsk\u00fcrtme etkisi, erimi\u015f al\u00fcminyumun \u00e7alkalanmas\u0131n\u0131 yo\u011funla\u015ft\u0131r\u0131r. D\u00f6nen noz\u00fcl \u00fczerindeki kanatlar\u0131n mekanik etkisi nedeniyle, erimi\u015f al\u00fcminyum t\u00fcrb\u00fclansl\u0131 bir durumdad\u0131r ve merkezka\u00e7 kuvveti, erimi\u015f al\u00fcminyumun noz\u00fcl i\u00e7inde radyal olarak hareket etmesine neden olur; gaz ise erimi\u015f al\u00fcminyumun ak\u0131\u015f\u0131yla birlikte erimi\u015f al\u00fcminyumun i\u00e7ine p\u00fcsk\u00fcrt\u00fcl\u00fcr.<\/p>\n

\u00c7evrimi\u00e7i gaz giderme ekipman\u0131ndaki noz\u00fcl\u00fcn h\u0131z\u0131 d\u00fc\u015f\u00fck oldu\u011funda, noz\u00fcl erimi\u015f al\u00fcminyum \u00fczerinde az bir kar\u0131\u015ft\u0131rma etkisi g\u00f6sterir; erimi\u015f al\u00fcminyumun t\u00fcrb\u00fclans\u0131 d\u00fc\u015f\u00fckt\u00fcr ve kanad\u0131n gaz \u00fczerinde yaratt\u0131\u011f\u0131 mekanik ayr\u0131\u015ft\u0131rma etkisi azd\u0131r; bu nedenle kabarc\u0131k boyutu daha b\u00fcy\u00fckt\u00fcr; h\u0131z y\u00fcksek oldu\u011funda ise erimi\u015f al\u00fcminyumun t\u00fcrb\u00fclans\u0131 artar. Ak\u0131\u015f \u015fiddeti artar, b\u0131\u00e7a\u011f\u0131n gaz \u00fczerinde b\u00fcy\u00fck bir mekanik ayr\u0131\u015ft\u0131rma etkisi olur ve al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n maruz kald\u0131\u011f\u0131 merkezka\u00e7 kuvveti artar. Kabarc\u0131k, s\u0131v\u0131 al\u00fcminyumla birlikte uza\u011fa yay\u0131l\u0131r, kabarc\u0131klar\u0131n birle\u015fmesi olas\u0131l\u0131\u011f\u0131 azal\u0131r ve kabarc\u0131k boyutu k\u00fc\u00e7\u00fcl\u00fcr. Bu nedenle, d\u00f6n\u00fc\u015f h\u0131z\u0131n\u0131n kabarc\u0131klar\u0131n inceltilmesi \u00fczerindeki etkisi ve erimi\u015f al\u00fcminyuma yapt\u0131\u011f\u0131 m\u00fcdahale g\u00f6z \u00f6n\u00fcnde bulunduruldu\u011funda, ger\u00e7ek \u00fcretimde nozul d\u00f6n\u00fc\u015f h\u0131z\u0131 yakla\u015f\u0131k 250 dev\/dk civar\u0131nda olmal\u0131d\u0131r.<\/p>\n

\"Gaz<\/p>\n

Noz\u00fcl\u00fcn kanatlar\u0131, verimlili\u011finde \u00f6nemli bir rol oynar hidrojen giderimi<\/a>. Kabarc\u0131klarla \u00e7arp\u0131\u015farak onlar\u0131 par\u00e7alayabilir ve b\u00f6ylece kabarc\u0131klar\u0131n boyutunu k\u00fc\u00e7\u00fcltebilir. Ayn\u0131 zamanda, merkezka\u00e7 kuvvetini kullanarak kabarc\u0131klar\u0131 da\u011f\u0131t\u0131r ve e\u015fit bir \u015fekilde yayar; bu sayede kabarc\u0131klar\u0131n birle\u015fmesi olas\u0131l\u0131\u011f\u0131n\u0131 azalt\u0131r ve hidrojen giderme etkisini art\u0131r\u0131r.<\/p>\n

Gaz ak\u0131\u015f\u0131, erimi\u015f al\u00fcminyumdan hidrojenin giderilmesi i\u00e7in \u00f6nemli bir parametredir. Yakla\u015f\u0131k 60 ton kapasiteli bir eriyik havuzunda belirli bir hidrojen giderme etkisine ula\u015fmak i\u00e7in yeterli gaz enjeksiyon h\u0131z\u0131 sa\u011flanmal\u0131d\u0131r. Gaz ak\u0131\u015f\u0131 ne kadar y\u00fcksekse, hidrojen giderme verimlili\u011fi de o kadar y\u00fcksek olur. Ancak hava ak\u0131\u015f\u0131 s\u0131n\u0131rs\u0131z olarak art\u0131r\u0131lamaz ve hava beslemesi 1,5-6,5 m\u00b3\/saat aral\u0131\u011f\u0131nda ayarlanabilir. Hava ak\u0131\u015f\u0131 \u00e7ok fazla olursa, reaksiyon odas\u0131nda \u00e7ok fazla kabarc\u0131k olu\u015fur. Nispeten konu\u015fursak, i\u015flenecek erimi\u015f al\u00fcminyumun bir k\u0131sm\u0131 gaza d\u00f6n\u00fc\u015f\u00fcr ve s\u0131v\u0131 ile temas s\u00fcresi k\u0131sal\u0131r. Ayn\u0131 zamanda, hava ak\u0131\u015f\u0131 \u00e7ok fazla oldu\u011funda, al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n \u00fcst ve alt konveksiyonu yo\u011funla\u015f\u0131r ve bu da al\u00fcminyum eriyik i\u00e7inde kabarc\u0131klar\u0131n olu\u015fmas\u0131na neden olur. H\u00fccredeki kalma s\u00fcresi b\u00fcy\u00fck \u00f6l\u00e7\u00fcde k\u0131sal\u0131r ve bu da hidrojen gideriminin etkisini azalt\u0131r.<\/p>\n

Bu nedenle, ger\u00e7ek \u00fcretimde, \u00fcst ve alt konveksiyonun etkisini azaltmak ve gaz kullan\u0131m oran\u0131n\u0131 iyile\u015ftirmek amac\u0131yla, a\u015f\u0131r\u0131 gaz ak\u0131\u015f\u0131ndan m\u00fcmk\u00fcn oldu\u011funca ka\u00e7\u0131n\u0131lmal\u0131d\u0131r. Yaln\u0131zca gaz ak\u0131\u015f h\u0131z\u0131n\u0131 art\u0131rarak gaz giderme verimlili\u011fini iyile\u015ftirmek zordur. Gaz ak\u0131\u015f h\u0131z\u0131, s\u0131v\u0131 al\u00fcminyum seviyesinin devrilmemesi i\u00e7in kontrol edilmelidir. Saha testlerine g\u00f6re, 6061 ala\u015f\u0131m\u0131 i\u00e7in, gaz ak\u0131\u015f h\u0131z\u0131, gaz \u00e7\u0131karma oran\u0131 50%'nin \u00fczerine \u00e7\u0131kt\u0131\u011f\u0131nda ve erimi\u015f al\u00fcminyum devrilmedi\u011finde 4-4,5 m\u00b3\/saat'tir.<\/p>","protected":false},"excerpt":{"rendered":"

Degassing equipment is located on the line between the furnace and the casting station, and its role is to remove impurities contained in the molten…<\/p>","protected":false},"author":1,"featured_media":4652,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[4294,396,4287,4288,397,4293,4290,154,4291,4289,4292,1485,4286,4295,4299,4297,4298,4296,4347,4346,4300,1706],"class_list":["post-4650","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-aluminium-degass","tag-aluminium-degassing","tag-aluminium-degassing-flux","tag-aluminium-degassing-nitrogen","tag-aluminium-degassing-process","tag-aluminum-degassing-equipment","tag-aluminum-degassing-flux","tag-aluminum-degassing-process","tag-aluminum-degassing-system","tag-aluminum-degassing-tablets","tag-aluminum-degassing-units","tag-degassing-equipment","tag-degassing-equipment-supplier","tag-degassing-machine","tag-degassing-machine-buy","tag-degassing-machine-coimbatore","tag-degassing-machine-parts","tag-degassing-machine-pune","tag-degassing-with-nitrogen","tag-gridge-degassing-machine","tag-nitrogen-degassing-machine","tag-rotary-degassing-machine"],"yoast_head":"\nDegassing 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