{"id":5902,"date":"2020-10-23T07:11:00","date_gmt":"2020-10-23T07:11:00","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=5902"},"modified":"2020-10-23T07:11:00","modified_gmt":"2020-10-23T07:11:00","slug":"automatic-control-system","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/automatic-control-system\/","title":{"rendered":"Otomatik Kontrol Sistemi"},"content":{"rendered":"

\u00c7in\u2019de, d\u00f6k\u00fcm i\u015fleminin parametreleri temel olarak manuel veya otomatik kontrol sistemi kapsam\u0131nda y\u00f6netilmektedir. Yurtd\u0131\u015f\u0131nda ise d\u00f6k\u00fcm i\u015fleminin tekrarlanabilirli\u011fini ve k\u00fcl\u00e7e kalitesini sa\u011flamak amac\u0131yla d\u00f6k\u00fcm i\u015flemi otomatik olarak kontrol edilmekte olup, \u00fcr\u00fcn kalitesi istikrarl\u0131d\u0131r.<\/p>\n

Ev tipi kristalle\u015ftiricideki s\u0131v\u0131 seviyesinin \u00f6l\u00e7\u00fclmesi i\u00e7in iki y\u00f6ntem kullan\u0131l\u0131r: da\u011f\u0131t\u0131m olu\u011funun al\u00fcminyum s\u0131v\u0131 k\u0131lavuz borusunun alt ba\u011flant\u0131 noktas\u0131ndaki \u015famand\u0131ra hunisi ve mekanik kol tipi olan \u015famand\u0131ra<\/a> ve tapa<\/a>\u00a0s\u0131v\u0131 seviyesini kontrol etmek i\u00e7in ak\u0131\u015f\u0131 ayarlamak amac\u0131yla. S\u0131v\u0131 seviyesi ki\u015fiye g\u00f6re de\u011fi\u015fir ve dalgalanma olduk\u00e7a b\u00fcy\u00fckt\u00fcr. Yabanc\u0131 kristalle\u015ftiricideki s\u0131v\u0131 seviyesi, bir lazer \u00f6l\u00e7\u00fcm cihaz\u0131 ve bunun otomatik ayar ak\u0131\u015f kontrol sistemini kullan\u0131r. S\u0131v\u0131 seviyesi dalgalanmas\u0131 \u00b11 m\u2019ye kadar \u00e7ok d\u00fc\u015f\u00fckt\u00fcr; bu sayede d\u00fc\u015f\u00fck metal seviyesi kontrol\u00fc sa\u011flanabilir.<\/p>\n

Yerli d\u00f6k\u00fcm i\u015fleminde erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131, d\u00f6k\u00fcm so\u011futma suyu ak\u0131\u015f\u0131 ve d\u00f6k\u00fcm h\u0131z\u0131, s\u00fcre\u00e7te belirtilen farkl\u0131 ala\u015f\u0131mlara ve k\u00fcl\u00e7e \u00f6zelliklerine ba\u011fl\u0131d\u0131r. D\u00f6k\u00fcm i\u015flemi, manuel \u00e7al\u0131\u015ft\u0131rma d\u00fc\u011fmeleriyle ger\u00e7ekle\u015ftirilir. Suyun s\u0131cakl\u0131\u011f\u0131, erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131 ve d\u00f6k\u00fcm h\u0131z\u0131 ayr\u0131 ayr\u0131 kontrol edilir ve bunlar konsolda g\u00f6sterilebilir veya Ekranda g\u00f6sterilen de\u011fer, d\u00f6k\u00fcm\u00fcn ba\u015f\u0131ndan sonuna kadar temel olarak ayn\u0131 su ak\u0131\u015f\u0131 ve d\u00f6k\u00fcm h\u0131z\u0131d\u0131r ve kal\u0131pta ya\u011flama sistemi bulunmaz. Yurt d\u0131\u015f\u0131ndan ithal edilen d\u00f6k\u00fcm makinesi ve d\u00f6k\u00fcm teknolojisi, farkl\u0131 ala\u015f\u0131mlar\u0131n ve \u00f6zelliklerin d\u00f6k\u00fcm parametreleri ile d\u00f6k\u00fcm\u00fcn ba\u015flang\u0131\u00e7, normal, biti\u015f ve ge\u00e7i\u015f a\u015famalar\u0131, bilgisayar arac\u0131l\u0131\u011f\u0131yla otomatik d\u00f6k\u00fcm kontrol\u00fcn\u00fc sa\u011flar.<\/p>\n

Otomatik d\u00f6k\u00fcm teknolojisinde kullan\u0131lan tutma f\u0131r\u0131nlar\u0131n\u0131n tamam\u0131 e\u011filebilir tiptedir ve d\u00f6k\u00fcm i\u015flemi merkezi olarak kontrol edilir. Al\u00fcminyum s\u0131v\u0131 seviyesi, \u00e7ok ba\u011flant\u0131l\u0131 bir \u00fcnite taraf\u0131ndan kontrol edilir. Kristalle\u015ftiricideki s\u0131v\u0131 seviyesi ve olukta bulunan s\u0131v\u0131 seviyesi, lazer \u00f6l\u00e7\u00fcm cihazlar\u0131yla donat\u0131lm\u0131\u015ft\u0131r. Lazer sens\u00f6r\u00fcnde bir mikroi\u015flemci bulunur. \u00d6l\u00e7\u00fcm ve i\u015fleme sistemlerinin birle\u015fimi sayesinde \u00e7ok y\u00fcksek hassasiyette de\u011ferler elde edilebilir. Bekletme f\u0131r\u0131n\u0131n\u0131n e\u011filme ak\u0131\u015f h\u0131z\u0131, d\u00f6k\u00fcm makinesinin PLC'si taraf\u0131ndan kontrol edilir. Kal\u0131ptaki s\u0131v\u0131 seviyesini \u00f6l\u00e7en ve kal\u0131ba enjekte edilen s\u0131v\u0131n\u0131n ak\u0131\u015f\u0131n\u0131 kontrol eden durdurma \u00e7ubu\u011fu, kiri\u015f \u00fczerine monte edilmi\u015ftir. Lazer sens\u00f6r\u00fc, al\u00fcminyum s\u0131v\u0131 seviyesinden belirli bir mesafede tutulur ve farkl\u0131 al\u00fcminyum s\u0131v\u0131lar\u0131 ile temas halindedir. Kiri\u015f, da\u011f\u0131t\u0131m ak\u0131\u015f olu\u011funa sabitlenmi\u015ftir ve ayn\u0131 da\u011f\u0131t\u0131m ak\u0131\u015f olu\u011fu d\u00f6k\u00fcl\u00fcr.<\/p>\n

\"Otomatik<\/p>\n

D\u00f6k\u00fcm otomatik kontrol sistemi, t\u00fcm d\u00f6k\u00fcm s\u00fcrecini kontrol etmek i\u00e7in PLC kullan\u0131r. Proses parametre ayarlar\u0131 men\u00fc tabanl\u0131d\u0131r ve bilgisayar men\u00fcs\u00fcndeki s\u0131v\u0131 seviyesi, ya\u011flama ya\u011f\u0131 miktar\u0131, d\u00f6k\u00fcm h\u0131z\u0131, so\u011futma suyu debisi, erimi\u015f al\u00fcminyum s\u0131cakl\u0131\u011f\u0131, darbeli su durdurma s\u00fcresi, d\u00f6k\u00fcm uzunlu\u011fu vb. ayarlar, prosed\u00fcre uygun olarak ger\u00e7ekle\u015ftirilir. Ala\u015f\u0131m, k\u00fcl\u00e7e \u00f6zellikleri ve d\u00f6k\u00fcm parametreleri se\u00e7ildikten sonra, ekipman bir dizi otomatik kontrol ger\u00e7ekle\u015ftirir. Denetimden sonra ekipman bekleme durumuna ge\u00e7er. Ba\u015flang\u0131\u00e7ta, s\u0131v\u0131 seviyesi ayar\u0131 ba\u015flang\u0131\u00e7 konumunu korur; kal\u0131ptaki s\u0131v\u0131 seviyesi e\u011frinin ba\u015flang\u0131\u00e7 noktas\u0131na getirilir ve d\u00f6k\u00fcm makinesinin kald\u0131rma platformu ba\u015flang\u0131\u00e7 h\u0131z\u0131nda al\u00e7almaya ba\u015flar veya darbeli su p\u00fcsk\u00fcrt\u00fcr. Darbe suyunun durdurma uzunlu\u011funa ve s\u00fcresine ula\u015f\u0131ld\u0131ktan sonra, sistem otomatik olarak normal d\u00f6k\u00fcm a\u015famas\u0131na ge\u00e7er ve parametreler otomatik olarak uygulan\u0131r. D\u00f6k\u00fcm uzunlu\u011fu \u00f6nceden ayarlanan noktadan belirli bir mesafeye ula\u015ft\u0131\u011f\u0131nda, sesli ve g\u00f6rsel bir alarm verilir ve sistem son a\u015fama parametrelerine g\u00f6re devam eder. K\u00fcl\u00e7e uzunlu\u011fu ayarlanan noktaya ula\u015ft\u0131\u011f\u0131nda, platform al\u00e7almay\u0131 durdurur, e\u011filebilir tutma oca\u011f\u0131 orijinal konumuna d\u00f6ner, durdurma \u00e7ubu\u011fu da\u011f\u0131t\u0131m ak\u0131\u015f olu\u011funun s\u0131v\u0131 al\u00fcminyum \u00e7\u0131k\u0131\u015f\u0131n\u0131 kapat\u0131r ve da\u011f\u0131t\u0131m ak\u0131\u015f olu\u011funun bir ucu kald\u0131r\u0131l\u0131r; kalan s\u0131v\u0131 al\u00fcminyum ise da\u011f\u0131t\u0131m ak\u0131\u015f olu\u011fundan d\u0131\u015far\u0131 akar. Da\u011f\u0131t\u0131m kanal\u0131, t\u0131pa ile birlikte \u00e7\u0131kar\u0131l\u0131r ve d\u00f6k\u00fcm i\u015flemi sona erer. Tam otomatik proses kontrol sistemi, insan fakt\u00f6rlerinden kaynaklanan kalite etkilerini en aza indirir.<\/p>\n

\u015eamand\u0131ra tipi ak\u0131\u015f kontrol\u00f6r\u00fc: \u00d6n kutudaki al\u00fcminyum s\u0131v\u0131 seviyesi \u00e7ok y\u00fckseldi\u011finde, \u015famand\u0131ra bo\u015flu\u011fu azaltmak i\u00e7in y\u00fckselir ve ak\u0131\u015f tank\u0131ndan \u00f6n tanka giren al\u00fcminyum s\u0131v\u0131 miktar\u0131 azal\u0131r. Bu durumda, \u00f6n tanktaki al\u00fcminyum s\u0131v\u0131 seviyesi d\u00fc\u015fer. \u015eamand\u0131ra tipi kontrol\u00f6r her zaman dinamik denge s\u00fcrecindedir. \u015eamand\u0131ran\u0131n hassasiyetini art\u0131rmak i\u00e7in yo\u011funlu\u011fu daha d\u00fc\u015f\u00fck olan refrakter malzemeler kullan\u0131lmas\u0131 daha iyidir.<\/p>","protected":false},"excerpt":{"rendered":"

In China, the casting parameters of the casting process are basically in the manual or automatic control system. The foreign countries automatically control the casting…<\/p>","protected":false},"author":1,"featured_media":5903,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-5902","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nAutomatic Control System in Aluminum Casting Process<\/title>\n<meta name=\"description\" content=\"Fully automatic process control system reduces the quality impact caused by human operation factors. 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