{"id":6052,"date":"2020-10-25T05:09:46","date_gmt":"2020-10-25T05:09:46","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6052"},"modified":"2020-10-25T05:09:46","modified_gmt":"2020-10-25T05:09:46","slug":"refining-process-for-aluminum","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/refining-process-for-aluminum\/","title":{"rendered":"Al\u00fcminyum Ar\u0131tma S\u00fcreci"},"content":{"rendered":"

Elektrolitik al\u00fcminyum eriyik, y\u00fcksek oranda gaz ve kirlilik i\u00e7erir. Yukar\u0131da belirtilen bile\u015fim \u00f6zellikleri g\u00f6z \u00f6n\u00fcnde bulunduruldu\u011funda, eriyik ar\u0131tma i\u015flemi g\u00fc\u00e7lendirilmelidir. Al\u00fcminyum ar\u0131tma i\u015fleminde genellikle ar\u0131tma maddesi ve azotla \u00fcfleme kullan\u0131l\u0131r; ar\u0131tma maddesinin ve azotun kalitesi garanti alt\u0131na al\u0131nmal\u0131d\u0131r. \u00dcretimde y\u00fcksek kaliteli ar\u0131tma maddesi ve y\u00fcksek safl\u0131kta azot kullan\u0131l\u0131r ve 730-750\u00b0C s\u0131cakl\u0131kta iki a\u015famal\u0131 ar\u0131tma ger\u00e7ekle\u015ftirilir. \u0130lk ar\u0131tmada kullan\u0131lan ar\u0131tma maddesi miktar\u0131 2,5 kg\/t-A'd\u0131r ve ar\u0131tma s\u00fcresi 25-30 dakikad\u0131r; ar\u0131tma i\u015fleminden sonra c\u00fcruf uzakla\u015ft\u0131r\u0131l\u0131r, magnezyum eklenir ve ate\u015flenir. \u0130kinci ar\u0131tma maddesi dozu 1,5 kg\/t olup, ar\u0131tma s\u00fcresi 15-20 dakikad\u0131r. \u0130kinci Al\u00fcminyum Ar\u0131tma S\u00fcreci tamamland\u0131ktan, c\u00fcruf \u00e7\u0131kar\u0131ld\u0131ktan, numune al\u0131narak analiz yap\u0131ld\u0131ktan ve bile\u015fim uygunluk kriterlerini kar\u015f\u0131lad\u0131ktan sonra, bir kat kaplama maddesi serpilir ve f\u0131r\u0131nda 30 dakika bekletilir.<\/p>\n

Al\u00fcminyum Ar\u0131tma S\u00fcreci<\/strong><\/p>\n

Kaplama maddesinin erime noktas\u0131 erimi\u015f al\u00fcminyumunkinden daha d\u00fc\u015f\u00fck oldu\u011fundan, yo\u011funlu\u011fu da eriyikinkinden daha d\u00fc\u015f\u00fckt\u00fcr ve ayr\u0131ca iyi \u0131slatma \u00f6zelliklerine sahiptir. F\u0131r\u0131ndaki eriyi\u011fi havadan ay\u0131rmak i\u00e7in eriyik y\u00fczeyinde s\u00fcrekli bir s\u0131v\u0131 koruyucu film olu\u015fur. Genel olarak, oksijen veya su buhar\u0131 kaplama tabakas\u0131ndan ge\u00e7erek s\u0131v\u0131 al\u00fcminyumla reaksiyona giremez veya \u00e7ok nadiren girebilir; elektrolit i\u00e7inde \u00e7\u00f6z\u00fcnm\u00fc\u015f hidrojen atomlar\u0131 ise k\u00fc\u00e7\u00fck yar\u0131\u00e7aplar\u0131 sayesinde kaplama tabakas\u0131n\u0131 ge\u00e7ip d\u0131\u015far\u0131 \u00e7\u0131kabilir.<\/p>\n

Kabul etmek gaz adsorpsiyonu yoluyla ar\u0131tma<\/a>, ar\u0131tma etkisi yaln\u0131zca ar\u0131tma maddesinin azot safl\u0131\u011f\u0131yla de\u011fil, ayn\u0131 zamanda ar\u0131tma i\u015flemiyle de yak\u0131ndan ilgilidir. Zira \u00fcflemeli ar\u0131tma, k\u0131smi bas\u0131n\u00e7 dif\u00fczyonu yoluyla gaz giderme ve flotasyon yoluyla c\u00fcruf gidermeye dayan\u0131r. Yaln\u0131zca ar\u0131t\u0131lm\u0131\u015f gaz ve tozla yak\u0131n temas halinde olan alan ar\u0131tma etkisine sahip olabilir. Operat\u00f6rler, i\u015fletim prosed\u00fcrlerine uymal\u0131 ve ar\u0131tma cihaz\u0131n\u0131n, eritme f\u0131r\u0131n\u0131n\u0131n d\u00f6rt k\u00f6\u015fesi boyunca f\u0131r\u0131n\u0131n taban\u0131n\u0131 takip ederek e\u015fit bir \u015fekilde hareket etmesini sa\u011flamal\u0131d\u0131r. B\u00f6ylece, t\u00fcm erimi\u015f al\u00fcminyum, \u00f6l\u00fc k\u00f6\u015feler b\u0131rak\u0131lmadan ar\u0131tma maddesi ve azotla tam temas halinde olur.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Gaz ar\u0131tman\u0131n etkisi, daha \u00e7ok gaz\u0131n da\u011f\u0131lma derecesine ve kabarc\u0131klar\u0131n boyutuna ba\u011fl\u0131d\u0131r. Kabarc\u0131k boyutu ne kadar k\u00fc\u00e7\u00fckse, gaz giderme etkisi o kadar iyi olur. \u00c7\u00fcnk\u00fc kabarc\u0131k ne kadar k\u00fc\u00e7\u00fckse, ayn\u0131 hacimdeki gazdan o kadar fazla kabarc\u0131k olu\u015fur; bu da y\u00fczey alan\u0131n\u0131 art\u0131r\u0131r; y\u00fckseli\u015f h\u0131z\u0131 o kadar yava\u015flar; eriyikle temas s\u00fcresi o kadar uzar. S\u0131radan bir T \u015feklindeki ar\u0131t\u0131c\u0131 kullan\u0131ld\u0131\u011f\u0131nda kabarc\u0131k \u00e7ap\u0131 yakla\u015f\u0131k 10 mm olur ve etki \u00e7ok iyidir; ar\u0131t\u0131c\u0131 olarak 15 mm \u00e7ap\u0131nda bir \u00e7elik boru kullan\u0131l\u0131rsa kabarc\u0131k \u00e7ap\u0131 300 mm'yi a\u015fabilir ve daha fazla azot kullan\u0131lmas\u0131na ra\u011fmen gaz giderme etkisi yine de yetersiz kal\u0131r.<\/p>\n

Ak\u0131 adsorpsiyonlu ar\u0131tma y\u00f6nteminde, ar\u0131tma maddesi al\u00fcminyum eriyikle do\u011frudan temas halindedir; adsorpsiyon ve dif\u00fczyon yoluyla c\u00fcruf gideriminde iyi bir sonu\u00e7 elde edilir. Ak\u0131\u015fkan\u0131n gaz giderme etkisi temel olarak iki y\u00f6ndedir: Birincisi, ak\u0131\u015fkan\u0131n kimyasal olarak ayr\u0131\u015farak eriyikle reaksiyona girmesi ve dif\u00fczyon ile hidrojen giderimi i\u00e7in gaz halindeki bir \u00fcr\u00fcn olu\u015fturmas\u0131d\u0131r; di\u011feri ise, eriyik y\u00fczeyindeki oksit tabakas\u0131n\u0131n, ak\u0131\u015fkan i\u00e7indeki Na3AlF6 taraf\u0131ndan erimi\u015f al\u00fcminyumda \u00e7\u00f6z\u00fcnmesi ve atomik hidrojenin gaz haline dif\u00fcze olmas\u0131d\u0131r.<\/p>\n

Uygulamada, gaz ar\u0131tma y\u00f6nteminin hidrojen giderme ve c\u00fcruf giderme etkisinin, saf ak\u0131 ar\u0131tma y\u00f6nteminden daha iyi oldu\u011fu kan\u0131tlanm\u0131\u015ft\u0131r. \u00d6l\u00e7\u00fcm verileri, erimi\u015f al\u00fcminyumdaki hidrojen i\u00e7eri\u011finin f\u0131r\u0131nda ar\u0131tma yoluyla 325 ml\/kg\u00b1 seviyesine d\u00fc\u015f\u00fcr\u00fclebilece\u011fini ve oksit kal\u0131nt\u0131lar\u0131n\u0131n \u00f6nemli \u00f6l\u00e7\u00fcde azald\u0131\u011f\u0131n\u0131 g\u00f6stermektedir; ancak bu durum, \u00fcr\u00fcn d\u00f6k\u00fcm\u00fcn\u00fcn ihtiya\u00e7lar\u0131n\u0131 hala kar\u015f\u0131layamad\u0131\u011f\u0131ndan, bu nedenle al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n daha da safla\u015ft\u0131r\u0131lmas\u0131 i\u00e7in \u00e7evrimi\u00e7i gaz giderme sistemi ve CFF filtreleme y\u00f6ntemi kullan\u0131lmal\u0131d\u0131r. Erimi\u015f al\u00fcminyum, statik bekletme f\u0131r\u0131n\u0131nda ar\u0131t\u0131ld\u0131ktan sonra, al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n y\u00fczeyine kaplama maddesi serpilmelidir ve al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n bir sonraki i\u015fleme ge\u00e7meden \u00f6nce 10-15 dakika bekletilmesi gerekir. Bekletmenin amac\u0131 \u015fudur: Birincisi, ar\u0131tma ta\u015f\u0131y\u0131c\u0131s\u0131n\u0131n, al\u00fcminyum s\u0131v\u0131s\u0131ndaki gaz\u0131 ve k\u00fc\u00e7\u00fck metalik olmayan kal\u0131nt\u0131lar\u0131 s\u0131v\u0131 y\u00fczeyinden d\u0131\u015far\u0131 \u00e7\u0131karmas\u0131n\u0131 kolayla\u015ft\u0131rmakt\u0131r; ikincisi ise, b\u00fcy\u00fck metalik olmayan kal\u0131nt\u0131lar\u0131n f\u0131r\u0131n\u0131n dibine \u00e7\u00f6kmesini kolayla\u015ft\u0131rmakt\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

The electrolytic aluminum liquid has a high content of gas and impurities. In view of the above composition characteristics, the melt refining process must be…<\/p>","protected":false},"author":1,"featured_media":6054,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-6052","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nRefining Process for Aluminum uses refining agent and nitrogen<\/title>\n<meta name=\"description\" content=\"The refining process for aluminum usually uses refining agent and blowing with nitrogen, the quality of the refining agent must be ensured.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/tr\/refining-process-for-aluminum\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" 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