{"id":6930,"date":"2020-12-10T03:19:24","date_gmt":"2020-12-10T03:19:24","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6930"},"modified":"2020-12-10T03:19:24","modified_gmt":"2020-12-10T03:19:24","slug":"filtration-of-molten-metal","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/filtration-of-molten-metal\/","title":{"rendered":"Erimi\u015f Metalin Filtrelenmesi"},"content":{"rendered":"<p>Do\u011fal olarak, nihai d\u00f6k\u00fcm \u00fcr\u00fcn\u00fcndeki bu t\u00fcr safs\u0131zl\u0131klar\u0131 ortadan kald\u0131rmak veya en aza indirmek i\u00e7in erimi\u015f metalin filtrelenmesi ve gazdan ar\u0131nd\u0131r\u0131lmas\u0131n\u0131n iyile\u015ftirilmesine b\u00fcy\u00fck bir ihtiya\u00e7 vard\u0131r; bu durum \u00f6zellikle erimi\u015f al\u00fcminyum i\u00e7in ge\u00e7erlidir, \u00f6rne\u011fin elde edilen metal al\u00fcminyum i\u00e7in kullan\u0131ld\u0131\u011f\u0131nda. Dekoratif \u00fcr\u00fcnler (dekoratif \u015feritler gibi) veya \u00f6nemli teknik \u00f6zelliklere sahip \u00fcr\u00fcnler (u\u00e7ak d\u00f6vme ve ekstr\u00fczyon par\u00e7alar\u0131 ile hafif folyo hammaddeleri gibi). Yukar\u0131da bahsedilen safs\u0131zl\u0131klar, nihai d\u00f6k\u00fcm \u00fcr\u00fcn\u00fcnde \u00e7ekme mukavemeti ve korozyon direnci gibi performans kay\u0131plar\u0131na neden olur.<\/p>\n<p>Erimi\u015f metal, \u00f6zellikle uygulamada erimi\u015f al\u00fcminyum, genellikle nihai d\u00f6k\u00fcm \u00fcr\u00fcn\u00fcne zarar veren, s\u00fcr\u00fcklenmi\u015f ve \u00e7\u00f6z\u00fcnm\u00fc\u015f gaz halindeki ve kat\u0131 safs\u0131zl\u0131klar i\u00e7erir. Bu safs\u0131zl\u0131klar, eritme i\u015fleminden sonra nihai d\u00f6k\u00fcm metalinin kat\u0131la\u015fmas\u0131n\u0131 etkileyebilir; bu da nihai \u00fcr\u00fcn\u00fcn i\u015flenmesini veya s\u00fcnekli\u011fini engelleyebilir ya da eloksal kaplama \u00f6zelli\u011finin i\u015flenebilirli\u011fini olumsuz etkileyebilir. Kirlilikler bir\u00e7ok kaynaktan gelebilir. \u00d6rne\u011fin, kirlilikler aras\u0131nda alkali metaller ve alkali toprak metaller gibi metal kirliliklerinin yan\u0131 s\u0131ra, erimi\u015f metalde t\u0131kanm\u0131\u015f ve s\u00fcr\u00fcklenmi\u015f \u00e7\u00f6z\u00fcnm\u00fc\u015f hidrojen ve y\u00fczey oksit filmleri de bulunabilir. Buna ek olarak, kal\u0131nt\u0131lar karb\u00fcrler, bor\u00fcrler vb. gibi \u00e7\u00f6z\u00fcnmeyen safs\u0131zl\u0131klardan veya a\u015f\u0131nm\u0131\u015f f\u0131r\u0131n ve tank refrakterlerinden kaynaklanabilir.<\/p>\n<p>S\u0131k\u0131 metal i\u015fleme s\u00fcre\u00e7leri (gaz ak\u0131s\u0131 veya eriyik filtrasyonu gibi), bu t\u00fcr kusurlar\u0131n g\u00f6r\u00fclme s\u0131kl\u0131\u011f\u0131n\u0131 en aza indirmi\u015ftir. Ancak, bu s\u00fcre\u00e7ler, kritik uygulamalar i\u00e7in gerekli olan tatmin edici bir d\u00fczeye kadar bu kusurlar\u0131n g\u00f6r\u00fclme s\u0131kl\u0131\u011f\u0131n\u0131 azaltmada ba\u015far\u0131l\u0131 olamam\u0131\u015ft\u0131r. Genel ocak ak\u0131s\u0131 gibi geleneksel iletken gaz ak\u0131s\u0131 s\u00fcre\u00e7leri, belirli miktarda erimi\u015f metal i\u00e7eren bir bekletme f\u0131r\u0131n\u0131na ak\u0131 gaz\u0131n\u0131n verilmesini i\u00e7erir. Bu prosed\u00fcr, i\u015flenmekte olan metalin sabit kalmas\u0131 ve i\u015flenebilmesi i\u00e7in ak\u0131 gaz\u0131 dola\u015ft\u0131r\u0131l\u0131rken f\u0131r\u0131n\u0131n kapat\u0131lmas\u0131n\u0131 gerektirir. Bu y\u00f6ntemin bir\u00e7ok dezavantaj\u0131 vard\u0131r; bunlar\u0131n aras\u0131nda, ak\u0131 uygulamas\u0131 s\u0131ras\u0131nda f\u0131r\u0131n\u0131n uzun s\u00fcre bo\u015fta kalmas\u0131 nedeniyle verimlilik azalmas\u0131 ve gaz ak\u0131s\u0131 ile erimi\u015f metal aras\u0131ndaki d\u00fc\u015f\u00fck y\u00fczey alan\u0131-hacim oran\u0131 nedeniyle verimlili\u011fin yetersiz kalmas\u0131 say\u0131labilir. Di\u011fer fakt\u00f6rler aras\u0131nda, f\u0131r\u0131n\u0131n konumuna ili\u015fkin k\u0131s\u0131tlamalar yer almaktad\u0131r; bu durum, d\u00f6k\u00fcm \u00f6ncesinde safs\u0131zl\u0131klar\u0131n eriyik i\u00e7ine yeniden girmesine yol a\u00e7ar; ayr\u0131ca, gerekli olan b\u00fcy\u00fck miktardaki ak\u0131 ve bunun sirk\u00fclasyon konumu nedeniyle y\u00fcksek emisyonlar ortaya \u00e7\u0131kar.<\/p>\n<p>Yukar\u0131da a\u00e7\u0131klanan toplu tip ak\u0131\u015flara alternatif olarak, baz\u0131 <a href=\"http:\/\/www.alalloycasting.com\/tr\/fluxes\/\">ak\u0131lar<\/a> seri olarak kullan\u0131l\u0131r. Yani, i\u015flemler ve ilgili ekipmanlar eritme veya tutma f\u0131r\u0131n\u0131n\u0131n d\u0131\u015f\u0131nda yer al\u0131r ve genellikle eritme f\u0131r\u0131n\u0131 ile tutma f\u0131r\u0131n\u0131 aras\u0131nda ya da tutma f\u0131r\u0131n\u0131 ile d\u00f6k\u00fcm istasyonu aras\u0131nda bulunur. Bu, f\u0131r\u0131n\u0131n kapat\u0131lmas\u0131ndan kaynaklanan verimsizli\u011fi azaltmaya yard\u0131mc\u0131 olur; ancak i\u015fletme verimlili\u011fini art\u0131rmada o kadar ba\u015far\u0131l\u0131 de\u011fildir, \u00e7\u00fcnk\u00fc erimi\u015f metal birimi ba\u015f\u0131na genellikle b\u00fcy\u00fck miktarda ak\u0131 gaz\u0131 gerekir ve bu da pahal\u0131d\u0131r ve hava safl\u0131\u011f\u0131na zarar verir.<\/p>\n<p>Geleneksel olarak, yukar\u0131da bahsedilen kusurlar\u0131n derecesini azaltmak i\u00e7in eriyik filtrasyonu kullan\u0131l\u0131r. Eriyik filtrasyonunun en yayg\u0131n \u015fekli, bir aktar\u0131m ve d\u00f6k\u00fcm tank\u0131na yerle\u015ftirilen erimi\u015f metalin veya kat\u0131la\u015fm\u0131\u015f bir metal k\u00fcl\u00e7enin \u00fczerine serilmi\u015f a\u00e7\u0131k cam kuma\u015f tabakas\u0131n\u0131n kullan\u0131lmas\u0131n\u0131 i\u00e7erir. Bu t\u00fcr filtrelerin yaln\u0131zca daha b\u00fcy\u00fck kal\u0131nt\u0131lar\u0131 giderdikleri i\u00e7in sadece k\u0131smen etkili olduklar\u0131 tespit edilmi\u015ftir. Yayg\u0131n olarak kullan\u0131lan bir ba\u015fka filtre t\u00fcr\u00fc ise, \u00f6rne\u011fin, boru \u015feklindeki al\u00fcminadan yap\u0131lm\u0131\u015f yatak filtreleridir. Bu t\u00fcr filtrelerin bir\u00e7ok dezavantaj\u0131 vard\u0131r; bunlardan belki de en ciddi olan\u0131, etkili filtrasyon i\u00e7in gerekli g\u00f6zenek boyutunu kontrol etmek ve korumakta kar\u015f\u0131la\u015f\u0131lan b\u00fcy\u00fck zorluktur. Bu t\u00fcr filtrelerle ilgili bir ba\u015fka zorluk da, her s\u00fcrekli d\u00f6k\u00fcm i\u015fleminin ba\u015flang\u0131c\u0131nda kalitesiz metal \u00fcretme e\u011filiminde olmalar\u0131d\u0131r.<\/p>\n<p><a href=\"http:\/\/www.alalloycasting.com\/tr\/porous-foam-ceramic-materials\/\">G\u00f6zenekli seramik k\u00f6p\u00fck malzemeler<\/a>\u00a0M\u00fckemmel filtrelenebilirlik, d\u00fc\u015f\u00fck maliyet, kullan\u0131m kolayl\u0131\u011f\u0131 ve tek kullan\u0131ml\u0131k olarak kullan\u0131labilme \u00f6zelli\u011fi gibi bir\u00e7ok nedenden \u00f6t\u00fcr\u00fc erimi\u015f metali filtrelemek i\u00e7in \u00f6zellikle uygundurlar. Bu seramik k\u00f6p\u00fck filtrelerin haz\u0131rlanmas\u0131n\u0131n kolay ve ucuz olmas\u0131 ve tek kullan\u0131ml\u0131k olabilmesi, g\u00f6zenekli eriyik filtrelerinin filtre \u00fcnitesine kolay ve rahat bir \u015fekilde tak\u0131lmas\u0131 ve \u00e7\u0131kar\u0131lmas\u0131 i\u00e7in bir cihaz\u0131n geli\u015ftirilmesini gerektirmektedir. Filtre plakas\u0131n\u0131 takmak i\u00e7in uygun bir filtre cihaz\u0131m\u0131z mevcuttur.<\/p>","protected":false},"excerpt":{"rendered":"<p>Naturally, there is a great need to improve the filtration and degassing of molten metal to remove or minimize such impurities in the final cast&hellip;<\/p>","protected":false},"author":1,"featured_media":6931,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-6930","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Filtration of Molten Metal with Porous Ceramic Foam Filters<\/title>\n<meta name=\"description\" content=\"Ceramic foam filters\u00a0are particularly suitable for filtration of molten metal for many reasons, including excellent 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