{"id":7751,"date":"2021-01-28T06:31:38","date_gmt":"2021-01-28T06:31:38","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7751"},"modified":"2021-01-28T06:31:38","modified_gmt":"2021-01-28T06:31:38","slug":"continuous-caster-feed-tip-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/continuous-caster-feed-tip-manufacturing-process\/","title":{"rendered":"S\u00fcrekli D\u00f6k\u00fcm Makinesi Besleme Ucu \u00dcretim S\u00fcreci"},"content":{"rendered":"

S\u00fcrekli d\u00f6k\u00fcm makinesinin besleme ucu, yakla\u015f\u0131k olarak e\u015fit miktarda al\u00fcmina ve silika i\u00e7eren refrakter elyaf ke\u00e7eden yap\u0131lm\u0131\u015ft\u0131r ve kolloidal silika i\u00e7eren bir \u00e7\u00f6zelti bar\u0131nd\u0131rmaktad\u0131r. Lifin tipik bile\u015fimi, yakla\u015f\u0131k ,21 al\u00fcmina, ,41 silika ve yakla\u015f\u0131k %0,71 bor oksit ile sodyum oksittir.<\/p>\n

Uygun bir ke\u00e7e elde etmek i\u00e7in, bu lifler kolloidal silika dispersiyonu i\u00e7eren bir sulu \u00e7\u00f6zelti i\u00e7inde da\u011f\u0131t\u0131l\u0131r. Elde edilen bile\u015fim seyreltildi\u011finde, bile\u015fim a\u011f\u0131rl\u0131k\u00e7a yakla\u015f\u0131k 30% kolloidal silika kat\u0131 maddesi i\u00e7erir. Kolloidal silikan\u0131n ortalama par\u00e7ac\u0131k boyutu yakla\u015f\u0131k 17 mikron veya par\u00e7ac\u0131k ba\u015f\u0131na ortalama yakla\u015f\u0131k 48 silikon atomudur. Kolloidal silika, pH de\u011ferinin yakla\u015f\u0131k 9,5 ila 10,5 aral\u0131\u011f\u0131na ula\u015fmas\u0131 i\u00e7in sodyum hidroksit veya lityum hidroksit gibi yeterli miktarda alkali metal hidroksitler kullan\u0131larak \u00e7\u00f6zelti i\u00e7inde stabilize edilir. Bile\u015fim, a\u011f\u0131rl\u0131k\u00e7a yakla\u015f\u0131k 22% kolloidal silika kat\u0131 maddesi i\u00e7eren bir \u00e7\u00f6zelti olu\u015fturmak \u00fczere su ile seyreltilmi\u015ftir. \u00c7\u00f6zeltide, a\u011f\u0131rl\u0131k\u00e7a yakla\u015f\u0131k 5 wt% lif i\u00e7eren bir bulama\u00e7 olu\u015fturmak \u00fczere yeterli miktarda refrakter lifler da\u011f\u0131t\u0131lm\u0131\u015ft\u0131r.<\/p>\n

Bu bulama\u00e7, geleneksel bir ke\u00e7eleme i\u015flemiyle refrakter liflerden olu\u015fan bir \u00f6rt\u00fc veya mat haline getirilir. G\u00f6zenekli ke\u00e7e a\u011f\u0131n\u0131 bulamaca dald\u0131r\u0131n ve alt y\u00fczeyini vakum makinesine ba\u011flay\u0131n. Lifler, tercihen yakla\u015f\u0131k 2 1\/2 cm kal\u0131nl\u0131\u011fa kadar olan bir mat olu\u015fturmak \u00fczere elek y\u00fczeyinde birikir. Bu \u015fekilde olu\u015fturulan ke\u00e7e emme \u00f6zelli\u011fini korur, b\u00f6ylece pedin s\u0131v\u0131 i\u00e7eri\u011fi a\u011f\u0131rl\u0131k\u00e7a yakla\u015f\u0131k 20%'ye ve kolloidal silika i\u00e7eri\u011fi a\u011f\u0131rl\u0131k\u00e7a yakla\u015f\u0131k 5%'ye d\u00fc\u015f\u00fcr\u00fcl\u00fcr. Refrakter liflerden olu\u015fan bir bulamac\u0131 vakum ke\u00e7eleme yoluyla \u015fekillendirilerek elde edilen ke\u00e7e, erimi\u015f metal besleme ucu<\/a>\u00a0bir s\u00fcrekli d\u00f6k\u00fcm makinesinin.<\/p>\n

\"S\u00fcrekli<\/p>\n

S\u00fcrekli d\u00f6k\u00fcm makinesinin besleme ucunu olu\u015fturmak i\u00e7in, bu ate\u015fe dayan\u0131kl\u0131 ke\u00e7eden uygun boyutta bir dikd\u00f6rtgen kesin. Besleme ucunun bir par\u00e7as\u0131n\u0131 olu\u015fturmak i\u00e7in, 1 in\u00e7 kal\u0131nl\u0131\u011f\u0131ndaki battaniyeden yakla\u015f\u0131k 15 cm geni\u015fli\u011finde ve 23 cm uzunlu\u011funda bir dikd\u00f6rtgen kesin. Battaniyenin bir y\u00fczeyine, battaniyeyle ayn\u0131 boyutta dikd\u00f6rtgen bir cam elyaf kuma\u015f\u0131 d\u00fczg\u00fcnce yerle\u015ftirin. Tercihen, kuma\u015f\u0131n dokumas\u0131 s\u0131k\u0131 olmal\u0131 ve dokuma aras\u0131nda bo\u015fluk kalmamal\u0131d\u0131r. Y\u00fczeyde apayak cam kuma\u015f kullan\u0131l\u0131r ve piyasada bulunan cam kuma\u015f, ke\u00e7eye yap\u0131\u015ft\u0131r\u0131lmadan \u00f6nce tercihen apayak maddesi temizlenmelidir. Apayak maddesi, \u00f6rne\u011fin cam kuma\u015f\u0131 yakla\u015f\u0131k 250\u00b0C'de yar\u0131m saat pi\u015firerek \u00e7\u0131kar\u0131labilir.<\/p>\n

Ke\u00e7enin di\u011fer taraf\u0131n\u0131 ince bir al\u00fcminyum folyo par\u00e7as\u0131yla \u00f6rt\u00fcn. 1\/4 ila 1\/2 mm kal\u0131nl\u0131\u011f\u0131nda bir folyo uygundur. Battaniyeden s\u0131v\u0131y\u0131 \u00e7ekmek i\u00e7in al\u00fcminyum folyoda birka\u00e7 \u201cg\u00f6zlem deli\u011fi\u201d b\u0131rakabilirsiniz.<\/p>\n

Ard\u0131ndan, cam elyaf\u0131 ve al\u00fcminyum folyo ile lamine edilmi\u015f refrakter battaniye kal\u0131p bo\u015flu\u011funa yerle\u015ftirilir ve bo\u015fluk, buna uygun bir kal\u0131pla kapat\u0131l\u0131r. Daha sonra, elyaflar\u0131 k\u0131rarak ke\u00e7eyi s\u00fcrekli d\u00f6k\u00fcm makinesinin besleme nozulunun bir k\u0131sm\u0131n\u0131n istenen geometrisine g\u00f6re s\u0131k\u0131\u015ft\u0131rmak i\u00e7in, montaj yeterli olmayan bir bas\u0131n\u00e7la s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Kapal\u0131 kal\u0131ptaki fazla s\u0131v\u0131n\u0131n, kapal\u0131 bo\u015fluktaki uygun bir tahliye deli\u011finden d\u0131\u015far\u0131 at\u0131lmas\u0131na izin verilir.<\/p>\n

Ate\u015f dayan\u0131kl\u0131 liflerden olu\u015fan kaplama tabakas\u0131 kapal\u0131 bir kal\u0131p bo\u015flu\u011funda s\u0131k\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, kal\u0131ptaki maksimum s\u0131k\u0131\u015ft\u0131rma derecesinin, vakumla sinterlenmi\u015f kaplama tabakas\u0131n\u0131n orijinal kal\u0131nl\u0131\u011f\u0131n\u0131n yakla\u015f\u0131k 85%\u2019sinden daha az olmas\u0131 tercih edilir. S\u0131k\u0131\u015ft\u0131rma, orijinal kal\u0131nl\u0131\u011f\u0131n yakla\u015f\u0131k 85%'sinden fazla olursa, refrakter elyafta a\u015f\u0131r\u0131 ezilme ve k\u0131r\u0131lma meydana gelebilir ve bu da s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f malzemenin mukavemetinde \u00f6nemli bir azalmaya yol a\u00e7abilir.<\/p>","protected":false},"excerpt":{"rendered":"

The continuous caster feed tip is made of refractory fiber felt, which contains approximately equal amounts of alumina and silica, and contains a solution containing…<\/p>","protected":false},"author":1,"featured_media":7752,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-7751","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nContinuous Caster Feed Tip Manufacturing Process<\/title>\n<meta name=\"description\" content=\"The continuous caster feed tip is made of refractory fiber felt, which contains approximately equal amounts of alumina and silica...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/tr\/continuous-caster-feed-tip-manufacturing-process\/\" 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