{"id":9754,"date":"2021-07-30T08:00:25","date_gmt":"2021-07-30T08:00:25","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=9754"},"modified":"2021-07-30T08:00:25","modified_gmt":"2021-07-30T08:00:25","slug":"casting-nozzle-clogging","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/casting-nozzle-clogging\/","title":{"rendered":"D\u00f6k\u00fcm Memesinin T\u0131kanmas\u0131"},"content":{"rendered":"<p>D\u00f6k\u00fcm nozulu, erimi\u015f al\u00fcminyumun g\u00f6nderildi\u011fi s\u00fcrekli d\u00f6k\u00fcm ve haddeleme tesisinin \u201cbo\u011faz k\u0131sm\u0131\u201dd\u0131r ve rol\u00fc son derece \u00f6nemlidir. Al\u00fcminyum d\u00f6k\u00fcm noz\u00fcl\u00fcnde t\u0131kanma sorunlar\u0131 ortaya \u00e7\u0131kt\u0131\u011f\u0131nda, d\u00f6k\u00fcm ve haddeleme makinesi sadece de\u011fi\u015ftirme amac\u0131yla durdurulabilir; bu da \u00fcretim kesintisine, i\u015f g\u00fcc\u00fc ve malzeme kaynaklar\u0131n\u0131n israf\u0131na ve \u00fcretim verimlili\u011finin d\u00fc\u015fmesine neden olur.<\/p>\n<p>Bilim ve teknolojinin geli\u015fmesi ve ilerlemesiyle birlikte, al\u00fcminyum eriyi\u011finin i\u015flenmesinde dikkate de\u011fer ilerlemeler kaydedilmi\u015ftir. \u00dcretim s\u00fcrecinde, elektrolitik al\u00fcminyum eriyi\u011findeki kal\u0131nt\u0131lar\u0131 gidermek amac\u0131yla bir dizi ar\u0131tma ve filtreleme i\u015flemi uygulan\u0131r ve b\u00f6ylece daha temiz bir al\u00fcminyum eriyi\u011fi elde edilebilir. Bu, eriyik maddenin noz\u00fclden sorunsuz bir \u015fekilde ge\u00e7mesini sa\u011flamak i\u00e7in bir dereceye kadar yeterlidir. Ancak, d\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn t\u0131kanmas\u0131, al\u00fcminyum ala\u015f\u0131m\u0131 \u00fcretim s\u00fcrecinde h\u00e2l\u00e2 kar\u015f\u0131la\u015f\u0131lan ba\u015fl\u0131ca sorundur.<\/p>\n<p>Yerinde \u00fcretim uygulamalar\u0131 ile teorik analizlerin birle\u015ftirilmesi yoluyla, al\u00fcminyum ala\u015f\u0131m\u0131 \u00fcretim s\u00fcrecinde d\u00f6k\u00fcm nozulunun t\u0131kanmas\u0131n\u0131n nedeni ve olu\u015fum mekanizmas\u0131 incelenmi\u015ftir; bu \u00e7al\u0131\u015fma, al\u00fcminyum ala\u015f\u0131m\u0131 prosesinin optimizasyonu ve \u00fcretimi i\u00e7in yol g\u00f6sterici niteliktedir.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-9766\" src=\"http:\/\/alalloycasting.com\/wp-content\/uploads\/2021\/07\/Aluminum-Casting-Tip-and-Nozzle.jpg\" alt=\"Al\u00fcminyum D\u00f6k\u00fcm Ucu ve Nozulu\" width=\"500\" height=\"400\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/07\/Aluminum-Casting-Tip-and-Nozzle.jpg 500w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/07\/Aluminum-Casting-Tip-and-Nozzle-300x240.jpg 300w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/p>\n<p>...'de <a href=\"http:\/\/www.alalloycasting.com\/tr\/nozzle-cavity\/\">nozul bo\u015flu\u011fu<\/a>, sadece reaksiyon c\u00fcrufu olgusu de\u011fil, ayn\u0131 zamanda eriyik i\u00e7inde ince kal\u0131nt\u0131lar\u0131n birikmesi de s\u00f6z konusudur. D\u00f6k\u00fcm h\u0131z\u0131 7 m\/dk\u2019ya ula\u015ft\u0131\u011f\u0131nda, d\u00f6k\u00fcm h\u0131z\u0131n\u0131n artmas\u0131yla birlikte nozul bo\u015flu\u011funun i\u00e7indeki ak\u0131\u015f alan\u0131 daha karma\u015f\u0131k hale gelir ve eriyik i\u00e7indeki kal\u0131nt\u0131 par\u00e7ac\u0131klar\u0131 fiziksel hareketlere ve \u00e7arp\u0131\u015fmalara maruz kal\u0131r. Nozul malzemesinin i\u00e7i, birbirine dolanm\u0131\u015f ve \u00e7ok say\u0131da deli\u011fe sahip liflerden olu\u015fur. Reaksiyon, d\u00f6k\u00fcm nozulunun y\u00fczeyinin p\u00fcr\u00fczl\u00fc olmas\u0131na ve kendi deliklerinin olu\u015fmas\u0131na neden olur; b\u00f6ylece d\u00f6k\u00fcm nozulunun y\u00fczeyi daha b\u00fcy\u00fck bir \u00f6zg\u00fcl y\u00fczey alan\u0131na ve daha y\u00fcksek bir adsorpsiyon enerjisine sahip olur ve eriyik i\u00e7indeki metalik olmayan kat\u0131 kal\u0131nt\u0131lar\u0131 yakalama konusunda g\u00fc\u00e7l\u00fc bir yetene\u011fe sahip olur. Ayn\u0131 zamanda, d\u00f6k\u00fcm s\u00fcrecinde eklenen ar\u0131tma maddesindeki minik TiB par\u00e7ac\u0131klar\u0131, d\u00f6k\u00fcm noz\u00fcl\u00fcndeki kal\u0131nt\u0131lar taraf\u0131ndan yakalanacakt\u0131r. Bu durum, sadece nihai al\u00fcminyum d\u00f6k\u00fcm levhan\u0131n tane inceltilmesini etkilemekle kalmayacak, ayn\u0131 zamanda d\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn t\u0131kanmas\u0131n\u0131 da \u015fiddetlendirecektir.<\/p>\n<p>Nozul bo\u015flu\u011fundaki reaksiyon ve c\u00fcruf olu\u015fumu sonucu bo\u015flu\u011fun p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcnde ve \u00f6zg\u00fcl y\u00fczey alan\u0131ndaki art\u0131\u015f, s\u0131v\u0131 al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n nozul bo\u015flu\u011funun i\u00e7 y\u00fczeyinde kat\u0131la\u015fmas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r; bu da nozul bo\u015flu\u011funun daha da daralmas\u0131na neden olur. Ayn\u0131 zamanda, al\u00fcminyum ala\u015f\u0131m\u0131ndaki kat\u0131la\u015fma olgusu nedeniyle, kal\u0131nt\u0131lar aras\u0131ndaki ve kal\u0131nt\u0131lar ile nozul malzemesi aras\u0131ndaki ba\u011flanma mukavemeti artar. Al\u00fcminyum ala\u015f\u0131m\u0131 ak\u0131\u015fkan\u0131n\u0131n y\u00fcksek h\u0131zdaki ak\u0131\u015f\u0131, d\u00f6k\u00fcm nozulu bo\u015flu\u011funun a\u015f\u0131nmas\u0131nda c\u00fcruf olu\u015fumunu etkili bir \u015fekilde etkilemekte zorlan\u0131r; bu da d\u00f6k\u00fcm-haddeleme s\u00fcrecinde d\u00f6k\u00fcm nozulunun t\u0131kanmas\u0131na yol a\u00e7ar.<\/p>","protected":false},"excerpt":{"rendered":"<p>The casting nozzle is the &#8220;throat part&#8221; of the continuous casting and rolling mill that the aluminum melt is sent to, and its role is&hellip;<\/p>","protected":false},"author":1,"featured_media":9768,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-9754","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - 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