{"id":9958,"date":"2021-08-18T06:41:57","date_gmt":"2021-08-18T06:41:57","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=9958"},"modified":"2021-08-18T06:41:57","modified_gmt":"2021-08-18T06:41:57","slug":"control-of-smelting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/tr\/control-of-smelting-process\/","title":{"rendered":"Ergitme S\u00fcrecinin Kontrol\u00fc"},"content":{"rendered":"

Ergitme k\u00fctlesindeki c\u00fcruf ve gaz\u0131 gidermek amac\u0131yla, ar\u0131tma i\u00e7in ak\u0131 ile ar\u0131tma ve gaz giderme filtreleme ekipmanlar\u0131n\u0131n kullan\u0131lmas\u0131n\u0131n yan\u0131 s\u0131ra, eritme s\u00fcrecinin kontrol\u00fc de g\u00f6z ard\u0131 edilemez.<\/p>\n

Al\u00fcminyum Eritme S\u00fcrecinin Kontrol\u00fc<\/strong><\/p>\n

\u00d6ncelikle, kuru hammaddeleri se\u00e7in (bunlar aras\u0131nda rafine edici maddeler<\/a>) c\u00fcruf i\u00e7eri\u011fi daha az olan. Her t\u00fcrl\u00fc f\u0131r\u0131n malzemesi ve aleti, f\u0131r\u0131na girmeden \u00f6nce oksidasyon izlerinden, kirden, nemden, ya\u011fdan vb. ar\u0131nd\u0131r\u0131lmal\u0131 ve \u00f6nceden \u0131s\u0131t\u0131l\u0131p kurutulmal\u0131d\u0131r.<\/p>\n

\u0130kinci olarak, erime s\u0131cakl\u0131\u011f\u0131n\u0131 m\u00fcmk\u00fcn oldu\u011funca d\u00fc\u015f\u00fcrmek ve eriyik tutma s\u00fcresini k\u0131saltmak gerekir. Eritme veya d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek oldu\u011funda, metalin oksitlenmesi olas\u0131l\u0131\u011f\u0131 artar ve eriyikteki gaz i\u00e7eri\u011fi de artar; bu da k\u00fcl kal\u0131nt\u0131lar\u0131 ve k\u00fct\u00fckte g\u00f6zenek kusurlar\u0131na yol a\u00e7ar. Bununla birlikte, d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fck oldu\u011funda da, eriyikteki c\u00fcruf ve \u00e7\u00f6kelmi\u015f gaz\u0131n y\u00fczeye \u00e7\u0131kacak zaman\u0131 olmad\u0131\u011f\u0131ndan, yine c\u00fcruf kal\u0131nt\u0131lar\u0131 ve g\u00f6zeneklere neden olur.<\/p>\n

Al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131mlar\u0131nda hidrojenin \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011f\u00fc, s\u0131cakl\u0131\u011f\u0131n artmas\u0131yla birlikte artar. Bu nedenle, ar\u0131tma etkisinin sa\u011flanmas\u0131 ve d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131n\u0131n kar\u015f\u0131lanmas\u0131 \u015fart\u0131 alt\u0131nda, eriyiklerin a\u015f\u0131r\u0131 \u0131s\u0131nmas\u0131n\u0131 ve uzun s\u00fcreli \u0131s\u0131 muhafazas\u0131n\u0131 \u00f6nlemek i\u00e7in m\u00fcmk\u00fcn oldu\u011funca d\u00fc\u015f\u00fck s\u0131cakl\u0131kta \u00e7al\u0131\u015fma tercih edilmelidir. Ergitme, f\u0131r\u0131nda rafine edildikten sonra, bekletme s\u00fcresi 4 saati a\u015farsa ve \u00fcretime devam etmek \u00fczere bir sonraki i\u015fleme ge\u00e7ilemiyorsa, ergitme yeniden rafine edilmelidir. Statik bir f\u0131r\u0131n s\u00f6z konusu oldu\u011funda, her rafine i\u015fleminde f\u0131r\u0131n\u0131 temiz tutmak ve f\u0131r\u0131ndaki c\u00fcrufu zaman\u0131nda temizlemek gerekir.<\/p>\n

\"D\u00f6nen<\/p>\n

F\u0131r\u0131n\u0131n \u00f6n\u00fcndeki ar\u0131tma i\u015flemi ve eritme s\u00fcrecinin kontrol\u00fc sayesinde, b\u00fcy\u00fck miktarda kal\u0131nt\u0131 ve gaz giderilebilir, s\u0131v\u0131 al\u00fcminyumdaki c\u00fcruf i\u00e7eri\u011fi \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131labilir ve Na, Mg, Li ve Ca gibi alkali metaller ile alkali toprak metallerin i\u00e7eri\u011fi d\u00fc\u015f\u00fcr\u00fclebilir. Bu sayede eriyik maddenin safl\u0131\u011f\u0131 ve temizli\u011fi art\u0131r\u0131l\u0131r.<\/p>\n

\u00d6l\u00e7\u00fcm ve analizlerin ard\u0131ndan, \u00f6n pi\u015firilmi\u015f al\u00fcminyum elektroliz h\u00fccresi ile \u00fcretilen elektrolitik birincil al\u00fcminyumdaki Na k\u00fctle fraksiyonu genellikle yakla\u015f\u0131k (80-150) x 10^-6 civar\u0131ndad\u0131r ve \u00e7oklu ar\u0131tma i\u015flemlerinden sonra Na i\u00e7eri\u011fi genellikle (1-3) x10 ^-6 civar\u0131ndad\u0131r; bu da kalenderleme gereksinimlerini tam olarak kar\u015f\u0131layabilir. Erimi\u015f al\u00fcminyumdaki hidrojen i\u00e7eri\u011fi de etkili bir \u015fekilde kontrol edilebilir. D\u00f6k\u00fcm-haddelenmi\u015f levha \u00fcretim s\u00fcreci s\u00f6z konusu oldu\u011funda, bekletme f\u0131r\u0131n\u0131n\u0131n \u00e7\u0131k\u0131\u015f\u0131ndaki hidrojen i\u00e7eri\u011fi 0,25 ~ 0,35 mL\/100gAl, \u00e7evrimi\u00e7i d\u00f6ner gaz giderme kutusunun \u00e7\u0131k\u0131\u015f\u0131ndaki ise 0,18 -0,22 mL\/100gAl'dir. \u00c7\u0131k\u0131\u015f\u0131ndaki seramik k\u00f6p\u00fck filtre ekipman\u0131<\/a> 0,12-0,15 mL\/100 g Al'dir.<\/p>","protected":false},"excerpt":{"rendered":"

In order to remove the slag and gas in the melt, in addition to the use of flux refining and degassing filtration equipment for purification,…<\/p>","protected":false},"author":1,"featured_media":9959,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[12379,12376,12377,12378,833,12380],"class_list":["post-9958","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-filter-equipment","tag-control-of-smelting-process","tag-molten-aluminum","tag-purification-treatment","tag-refining-agent","tag-rotary-degassing-box"],"yoast_head":"\nControl of Smelting Process, Molten Aluminum Purification Treatment<\/title>\n<meta name=\"description\" content=\"in addition to the flux refining and degassing filtration equipment for purification, the control of smelting process cannot be ignored.\" \/>\n<meta name=\"robots\" content=\"index, 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